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Installation Manual  

Wall hung storage boiler Low NOx   – Cod. 99960NA – November  2002

 

 

 

 

15 

17

14

6

21 12

16

25

26

13

20

31

36

8
6

30

4

22

7

11

3

33

5

32

15

12

23

27

29

1

28

LIMITER

 

 
The boiler is equipped with a variable flow limiter at the cold water inlet. The flow limiter 

can be adjusted by turning the screw (see fig.2 pos.C) in order to obtain the correct flow 
rate of domestic hot water for the specific boiler output.  
 

FLOWSWITCH 

 

This device gives precedence to domestic hot water and is fitted to boilers which supply 
instantaneous hot water (see fig. 1, item B fig. 2). It allows conversion to hot water even 
with a minimum hot water demand (2 litres/min.), using an electromagnetic principle with 

electrical switching by means of a relay. The device is made of non-toxic, corrosion-proof 
ZYTEL 101 L plastic material which has type approval with non-toxic characteristics and 

is unaffected by hard water. In addition, a filter is fitted before the flowswitch and at the 
cold water inlet which eliminates any water impurities. These features guarantee that the 
flowswitch operation is highly efficient. 

 

BY-PASS 

All boilers are fitted with a by-pass. This element is essential in the following cases:  

 

if a two-way zone valve is installed 

 

if thermostat valves are installed in the radiators.  

To adjust the by-pass proceed as follows (see fig. 2 pos.A): fit the screwdriver to the 
plastic screw of the by-pass, bearing in mind that when the slot of the screw is horizontal 
the by-pass is totally open, allowing all the water to pass, while when it is vertical the by-

pass is totally closed. For partial by-pass flows, use the adjuster screw.

 

  

 

 

KEY 

1. 

FRAME 

2. 

3. 

FLUE HOOD – ROOM SEALED COMBUSTION CHAMBER 

4. 

COMBUSTION CHAMBER  

5. 

ROOM SEALED CHAMBER COVER 

6. 

ROOM SEALED CHAMBER BACK 

7. 

HEAT EXCHANGER Mod. 20.000 

8. 

MULTIGAS BURNER WITH 24 RAMPS 

9. 

IGNITION ELECTRODE 

10. 

FLAME IONISATION ELECTRODE 

11. 

HEATING SAFETY THERMOSTAT 

12. 

ELECTRONIC GAS VALVE VK4105 A 1001 

13. 

GAS PRESSURE MODULATOR 

14. 

ELECTRONIC IGNITION BOARD 

15. 

EXPANSION VESSEL 

16. 

3-SPEED CIRCULATION PUMP WITH AIR VENT 

17. 

AUTOMATIC AIR VENT 

18. 

HEATING CIRCUIT 3 bar PRESSURE RELIEF VALVE 

19. 

DRAINING TAP 

20. 

WATER PRESSURE GAUGE 

21. 

WATER PRESSURE SWITCH 

22. 

HEATING SENSOR 

23. 

HOT WATER SENSOR 

24. 

3-WAY DIVERTER VALVE 

25. 

FLOWSWITCH CONNECTION WITH FLOW LIMITER 

26. 

ELECTRONIC FLOWSWITCH 

27. 

25 LITRE WATER STORAGE TANK 

28. 

ANODE CONTROL VALVE 

29. 

ANODE 

30. 

PLATE TYPE EXCHANGER 

31. 

BY-PASS 

32. 

AIR PRESSURE SWITCH 

33. 

FAN 

34. 

FLUE SAFETY THERMOSTAT

 

35. 

-  

36. 

BOILER DRAING TAP 

Flowswitch

C

B

A

Fig. 2 

Fig. 1 

Summary of Contents for RMAS 21 E

Page 1: ...fication RADIANT BRUCIATORI S p A Montelabbate PU ITALY By Technical Department INSTALLATION AND MAINTENANCE MANUAL FOR GAS FIRED WALL HUNG BOILERS WITH DOMESTIC HOT WATER STORAGE CYLINDER Low NOx Mod...

Page 2: ......

Page 3: ...S page 4 BOILER INSTALLATION page 6 ELECTRICAL CONNECTIONS page 8 16 17 BOILER CONTROL PANEL page 9 STARTING UP THE BOILER FOR THE FIRST TIME page 9 BOILER ADJUSTMENTS page 11 MULTIGAS OPERATION page...

Page 4: ...pped with an expansion vessel 2 WARNINGS REGARDING INSTALLATION Warranty expires 12 months from date of installation and in all cases no later than 18 months from date of construction First start up m...

Page 5: ...ating bar 3 Min working pressure heating bar 0 3 Expansion vessel capacity initial pressure 1 bar Litres 8 Hot stored water max temperature C 60 Continuous hot water drawing with t 30 Litres h 720 Max...

Page 6: ...aust into a flue duct and the air intake directly from an external wall To insert a bend reduce total flue length by 1 5 m R RETURN G GAS C HOT WATER OUTLET F COLD WATER INLET A HEATING FLOW NOTE USE...

Page 7: ...ith BS6891 1988 Pipework that supplies the boiler must be a 22 mm ininterrupted supply from meter to the isolation cock of the boiler The complete installation must be tested for soundness as describe...

Page 8: ...egion consulted Where the lowest part of the terminal is fitted less than 2m 6 6ft above a balcony above ground or above a flat roof to which people have access the terminal MUST be protected by a pur...

Page 9: ...bracket and the JIG 4 Make connections to the hot and cold water supply to the gas pipe and to the heating system with the fittings supplied with the boiler JIG Connect pipes and valves as shown in th...

Page 10: ...or and 4 C Hot water sensor and protects the boiler down to 2 C external temperature To protect the internal Radiators a room thermostat or remote control must be fitted NOTE The frost system will onl...

Page 11: ...th the earth symbol see fig 3 connect the blue wire to the terminal marked with the letter N connect the brown wire to the terminal marked with the letter L CONNECTION OF ROOM THERMOSTAT NOTE use low...

Page 12: ...en the gas cock and check the gas seals making sure the counter shows no sign of leaks in any case double check by using a soapy solution and eliminate all eventual leaks The checking procedure for th...

Page 13: ...ot water tap and check that the maximum pressure is equal to that stated on the plate to check the minimum undo one wire from the modulator coil and check on the gauge that the minimum pressure is equ...

Page 14: ...er for any adjustments Turn clockwise to increase gas pressure to the burner at start up by setting the trimmer to maximum calibration pressure of modulator see page 16 Turn counter clockwise to decre...

Page 15: ...the spring once this has been done reassemble everything e move the jumper on the circuit board to suit the type of gas fig 4 f on boilers with pilot flame ignition the pilot flame jet 6 fig 3 must be...

Page 16: ...clips 2 Fig C Slide out the coil 1 located above the gas valve Fig D Tighten plastic screw 3 by turning it clockwise be careful not to break it Fig E Use a no 17 spanner to undo the lock nut 5 which...

Page 17: ...nk One advantage of this system is the amount of water immediately available thanks to the large exchanger surface of the coil inside the boiler which allows different services to be used simultaneous...

Page 18: ...l in the following cases if a two way zone valve is installed if thermostat valves are installed in the radiators To adjust the by pass proceed as follows see fig 2 pos A fit the screwdriver to the pl...

Page 19: ...LED5 C6 C7 RS1 R58 R22 R21 4 2 1 3 15 14 22 LED2 LED1 LED3 LED4 RAVI II R31 42 R18 R17 yellow blue R48 FA1 C20 R49 R23 R24 R47 C19 C21 red brown R39 C9 M9 R62 R61 R57 J16 R38 C5 J20 R37 41 R16 C14 IC...

Page 20: ...SAN RLA T RIS 50 49 51 MAX RIS 60 53 55 54 RVB 40 30 57 56 50 58 RV 80 70 17 23 19 24 18 22 12 13 12 11 EA 8 ER 6 RPA P 15 PTC2 14 5 20 21 V RVA 16 2 1 3 7 4 PA VD NET FILTER IG R CY CY CX N L AIR PRE...

Page 21: ...rate and temperature When dismantling the boiler casing be careful when removing the side panels after having removed the front panel the front panel is removed by undoing the lower and front fixing...

Page 22: ...q replace it r change over polarity s make earth connection t fit conversion kit 4 Boiler on temperature rises rapidly and extinguishes flame light 2 fig 1 on u circulation pump burned out or blocked...

Page 23: ...SSURE SWITCH 1 8 15 96008LA 3 BAR PRESSURE RELIEF VALVE 1 2 16 96026LA D H W CYLINDER TEMPERATURE 90 PRESSURE 7BAR SAFETY VALVE 17 20030LA INSULATED 25 LT STORAGE CYLINDER 18 95006LA 10 LT EXPANSION T...

Page 24: ...1329 828555 All descriptions and illustrations contained in this leaflet have been carefully prepared but we reserve the right to make changes and improvements in our products whitch may affect the ac...

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