Racine Railroad Products 910103 Operating And Maintenance Manual Download Page 1

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Racine Railroad Products

▪ 1955 Norwood Court ▪ Mount Pleasant, WI 53403

Phone: (262) 637-9681

▪ Fax: (262) 637-9069

Email:

▪

Hydraulic Rail Profile Grinder

910103

Operating and Maintenance Manual

Summary of Contents for 910103

Page 1: ...Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Hydraulic Rail Profile Grinder 910103 Operating and Mai...

Page 2: ...riginal Instructions Page 2 of 21 Hydraulic Rail Profile Grinder 910103 Record of Changes Rev No Date Description of Changes Rev 2 11 2018 Manual Update 2 1 12 2020 Update Service Parts List 2 2 12 20...

Page 3: ...ction 2 Specifications 7 Specifications 7 Hose Requirements 8 Hose Types 8 Hydraulic Hose Recommendation 9 Hydraulic Fluid Recommendation 9 Tool Connecting Procedures 10 Disconnecting Hoses 10 Section...

Page 4: ...910103 Hydraulic Rail Profile Grinder Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 9 2023 Rev 2 4 Original Instructions Page 4 of 21 This page was intentionally left blank...

Page 5: ...se this machine for other than its intended purpose Please read these instructions when using this tool which can only be used for the specified purpose This instruction manual should be kept througho...

Page 6: ...lry radio belts etc when operating working on or near this equipment They can be caught in moving parts and may result in severe injury Always wear appropriate personal protective clothing when operat...

Page 7: ...ure at any time Always replace worn or damaged tags and decals The information on them should be legible at all times Replacement tags and decals are available from your Racine Railroad Products distr...

Page 8: ...in the sun This may make them difficult to connect When possible after use connect the free ends of the operating hoses together Hose Types Hydraulic hose types authorized for use with the tool are 1...

Page 9: ...4 16 19 SAE 100R2 10 SAE 100R3 12 SAE 100R8 10 SAE 100R7 12 9 to 12 24 to 45 100 to 200 30 to 60 Pressure Return 3 4 1 19 25 4 SAE 100R2 12 SAE 100R1 16 SAE 100R8 12 SAE100R7 16 The rated working pre...

Page 10: ...eturn tank R hose from the power source to the tool 5 Securely connect the supply pressure P hose from the power source to the tool It is recommended that you connect the return hoses first and discon...

Page 11: ...hould not be more than 025 inches thick Check that the backup is pressed all the way on the spindle shaft NOTE The square on the spindle should slide into the square in the back of the backup Turn the...

Page 12: ...Place the Profile grinder on the rail with the two large diameter guide wheels on one side of the rail and the two smaller diameter wheels on the opposite side The grinder should set on the rail at ea...

Page 13: ...910103 Hydraulic Rail Profile Grinder Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 9 2023 Rev 2 4 Original Instructions Page 13 of 21 Grinder Wheel Placement...

Page 14: ...910103 Hydraulic Rail Profile Grinder Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 9 2023 Rev 2 4 Original Instructions Page 14 of 21...

Page 15: ...control valves are operable The hydraulic quick couplers and hoses are safe to use Storage Preparation Cover male and female hose whips Store in the upright position Secure tool to prevent it from bei...

Page 16: ...flow with the hydraulic fluid temperature at least 80 F 27 C PROBLEM CAUSE REMEDY Tool will not run Power source Check power source flows and pressure 8 10 gpm 30 38 lpm at 1500 2000 psi 100 140 bar...

Page 17: ...non warranty related problems Contact our Customer Service Department to coordinate Non Warranty Technical or Field Service Support Warranty Support Technical Support Depending upon the circumstances...

Page 18: ...910103 Hydraulic Rail Profile Grinder Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 9 2023 Rev 2 4 Original Instructions Page 18 of 21 Rail Profile Grinder RRP 910103...

Page 19: ...ic Rail Profile Grinder Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 9 2023 Rev 2 4 Original Instructions Page 19 of 21 Note The numbers may not correspond to the parts...

Page 20: ...910103 Hydraulic Rail Profile Grinder Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 9 2023 Rev 2 4 Original Instructions Page 20 of 21...

Page 21: ...0 days from the date of the claim for replacement Ordinary wear and tear abuse misuse and neglect are not covered by this warranty Depending upon the circumstances we may provide technical assistance...