Race Dynamics PowerTRONIC Himalayan 452 Installation Manual Download Page 6 | Manualshive

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3. FuelX Harness Connectors

The harness contains

● The Lambda connector (O

2

)

● FuelX connector
● Ground/battery negative connector.

The FuelX is connected between the Lambda sensor connector and the ECU. The male connector of
FuelX is connected to the female of the Lambda sensor and vice versa.

Image 3.4

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Summary of Contents for PowerTRONIC Himalayan 452

Page 1: ...bike has cooled down Always wear safety gloves When the installation is complete make sure to secure the wiring loom away from the movable parts or components which tend to heat up during the normal...

Page 2: ...Connectors 5 4 FuelX Installation 7 23 5 FuelX Configuration and Settings 24 6 FuelX LEDs 25 Tools required Serial No Main tools Optional tools 1 4mm 5mm Hex bit Spinner handle 2 10mm 8 mm T bar Hexag...

Page 3: ...ring learning and adapting to the engine condition wear and tear riding style add ons such as air filter and or exhaust etc as well as the environmental conditions such as temperature humidity altitud...

Page 4: ...connector Refer to Image 2 3 for the Handlebar Map switch Refer to Image 2 2 Image 2 1 Image 2 2 Image 2 3 FuelX Pro The FuelX Pro variant has 10 maps that can be changed depending on the preference o...

Page 5: ...FuelX Lite The FuelX Lite variant has a single autotune map and only one connector for the harness Image 2 7 Image 2 7 5...

Page 6: ...The Lambda connector O2 FuelX connector Ground battery negative connector The FuelX is connected between the Lambda sensor connector and the ECU The male connector of FuelX is connected to the female...

Page 7: ...side of the bike Park the bike using the center stand on a level surface Or a paddock stand Refer to Image 1 Image 1 4 1 1 Detach the pillion seat by inserting the key into the keyhole shown in Image...

Page 8: ...Image 2 Image 3 4 1 2 Detach the rider seat Gently lift and slide it towards the rear end Refer to Image 4 8...

Page 9: ...Image 4 4 1 3 Unscrew the front end tank panel bolt using the 4 mm Hexagonal bit Refer to Image 5 Image 5 4 1 4 Gently detach the tank front panel Refer to Image 6 9...

Page 10: ...Image 6 4 1 5 Locate the rear end mounting bolts 3 Nos Refer to Image 7 Image 7 4 1 6 Unscrew the rear end mounting bolts using the 5 mm Hexagonal bit Refer to Image 8 10...

Page 11: ...4 1 7 Gently lift the rear end of the tank and locate the vacuum hoses Detach the hoses carefully Refer to Image 9 Image 9 4 1 8 Locate the Fuel line and detach the connector carefully Refer to Image...

Page 12: ...Image 10 4 1 9 Locate the Fuel Pump connector and detach the connector carefully Refer to Image 11 Image 11 4 1 10 Locate the Fuel Float connector and disconnect the coupler Refer to Image 12 12...

Page 13: ...detached from the tank gently lift and place it carefully Refer to Image 13 Image 13 4 1 11 Locate the air box assembly and the mounting bolts 2 on the left side and 1 on the right side Unscrew them w...

Page 14: ...Image 14 4 1 12 Carefully unplug the hose from the throttle body Refer to Image 15 Image 15 4 1 13 Loosen the bolt of the throttle body clamp Refer to Image 16 14...

Page 15: ...Image 16 4 1 14 Disconnect the battery negative terminal of the vehicle Refer to Image 17 below Image 17 4 1 14 Unplug the ECU connector carefully Refer to Image 18 below 15...

Page 16: ...Image 18 4 1 13 Carefully unplug the spark plug chord Refer to Image 19 Image 19 4 1 14 Gently lift the air box and place it carefully as shown in Image 20 below 16...

Page 17: ...1 In this installation manual the air box is removed for better routing demonstration During the air box removal unplug the ignition coil Ground as shown in the image below and make sure to connect t...

Page 18: ...4 2 1 Locate the stock lambda sensor connector Refer to Image 21 Image 21 4 2 2 Disconnect the stock Lambda sensor connector Refer to the Image 22 Image 22 18...

Page 19: ...3 Connect FuelX female Lambda sensor connector to stock male connector Refer to Image 23 Image 23 4 2 4 Connect FuelX male Lambda sensor connector to stock female connector Refer to Image 24 Image 24...

Page 20: ...4 2 5 Connect the FuelX Handlebar map switch on the Handlebar Refer to Image Image 25 Image 25 4 2 6 Using a 2 5 mm Allen key tighten the bolts Refer to Image Image 26 Image 26 20...

Page 21: ...4 2 7 Route the FuelX harness and handlebar switch wire Refer to Image Image 27 Image 27 4 2 7 Place the FuelX module under the seat on top of the battery Refer to Image Image 28 Image 28 21...

Page 22: ...4 2 8 Connect the 6 pin FuelX connector to the harness Refer to Image 29 Image 29 4 2 9 Connect the 4 pin FuelX connector to the handlebar map switch harness Refer to the Image 30 Image 30 22...

Page 23: ...d cable to the battery negative terminal Terminal position may vary Refer to the Image 31 Image 31 4 2 11 Secure the harness from hot and moving parts using the zip ties provided 4 2 12 Attach the pan...

Page 24: ...the customer know which map is active Ie the number of blinks on the handlebar switch indicates the number of maps Image 32 The rider can choose the map according to the fuel enrichment he wants The...

Page 25: ...the Map on the FuelX is being activated The Red LED starts blinking after the key and the kill switch are on The blinking of the Green LEDs during the idling of the engine indicates that the FuelX is...

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