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Note: When welding with remote foot pedal

 

 
 Pre-set amperage in LED display will show what the maximum amperage foot pedal will go to 
(what base amperage control knob is set to), upon welding it will show actual welding amperage. 
 
Upon pressing of foot pedal welding arc will start, if you find it hard to start arc push pedal down a 
bit further to aid starting.  
 
The benefits of welding with remote foot pedal is greater control of amount of heat going into work 
especially beneficial on alloys as these absorb the heat much quicker than steel. Press pedal fully 
to start weld, upon weld pool formation you can slightly release the pedal to decrease amperage to 
sustain perfect weld pool and increase again as required to sustain weld characteristics. 
 
The foot pedal adjusts from Start (min) current to Max current set on base current knob on front of 
machine as shown in LED before welding. 
 

When welding with foot pedal ensure the 2/4 way selector switch is in the 2 way position

 

 
 
 

Tips for AC Welding 

 

 

The TIG315 offers two significant advantages over conventional silicon rectifier SCR transformer 
power sources. 
 

1.  The AC square wave balance (SP%) can be set to a higher percentage electrode negative 

(decrease below 50%) which minimizes tungsten heating and erosion 
 

2.  The AC square wave frequency can be varied to focus the arc and achieve quicker travel 

speed 
 
Increasing the AC frequency above 60Hz will narrow the cone shape arc from the 
tungsten’s tip.  
 
Decreasing the AC frequency below 60Hz will broaden the cone shape arc from tungsten’s 
tip. 

 

 

 

 

 

  120 Hz 

 

 

       60 Hz 

 
The two above benefits above can be used to maintain a tight focus of arc for precise heat control & 
tight joint access. Because of the TIG315 Inverter Technology the following recommendations are 
made as a starting point. 
 
The other benefits are quicker travel speed the higher the AC frequency, thus increasing output 
 
A 2% thoriated tungsten is recommended instead of pure tungsten normally used for AC welding. 
 
Thoriated tungsten’s emit electrons easier and therefore will improve starting. 

Summary of Contents for TIG315

Page 1: ...TIG315 AC DC TIG WELDER OPERATION INSTRUCTIONS www r techwelding co uk...

Page 2: ...2...

Page 3: ...can be found on the data plate at rear of machine Product TIG315 Serial No ___________________________________ Date of Purchase _____________________________ Where Purchased _________________________...

Page 4: ...loads beyond the output ratings and duty cycle as per machine specifications with thermostat protection of the output coils and rectifiers Welding Capability Duty Cycle The R Tech TIG315 is rated at 3...

Page 5: ...articles towards the welder An abundance of conductive material can cause plant failure Stacking This machine cannot be stacked Transport Unloading Never underestimate the weight of equipment never mo...

Page 6: ...these contributing factors in mind installing equipment as per following instructions should minimize problems 1 Keep the welder input power lines as short as possible and enclose as much of them as...

Page 7: ...ment Do not touch electrically live parts The TIG315 Inverter Tig Welder requires a 415V 50 60Hz 3 Phase supply It requires a 16A supply It comes with a 3 metre mains cable attached Connect wires acco...

Page 8: ...s etc 3 Fuse Holder 3A fuse for water cooling socket 4 Mains input cable Fit required plug as per your electrical installation 5 Gas input connector Connect input gas hose ensuring connection is tight...

Page 9: ...ting until tight 4 Torch control socket 7 Pin Connect torch control plug To avoid a High Frequency shock keep the Tig torch in good condition and replace if any of the insulation is damaged Connect th...

Page 10: ...Welding Fig 3 1 Positive power connector Connect the electrode holder by inserting and twisting until tight 2 Negative power connector Connect the earth lead to by inserting and twisting until tight...

Page 11: ...erage If set to zero pulse welding is disabled 3 LED Display 3 digit LED meter is used to display the pre set before welding amperage and actual amperage when welding 4 AC squarewave balance SP SP AC...

Page 12: ...weld started 7 Pulse frequency adjustment This sets how often pulse will occur 0 5 25hz 8 Pulse width Pulse width adjustment This sets length of pulse 0 1 0 9 seconds 9 Down slope Down Slope adjustmen...

Page 13: ...d by slope up Release the Tig torch switch to end sequence The machine will now decrease output to finish min current in time set by slope down once at finish min current the machine will stop output...

Page 14: ...tch to go to step 2 The machine will now increase output to base main current in time set by slope up Press and hold the tig torch switch when main weld is complete The machine will now decrease the w...

Page 15: ...n be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or ex...

Page 16: ...t Pulse freq to desired setting 11 If welding on AC set AC Frequency to 100Hz and SP to 50 12 Press the Tig torch switch to start welding Notes When welding with Pulse the pulse amperage must be set h...

Page 17: ...re the 2 4 way selector switch is in the 2 way position Tips for AC Welding The TIG315 offers two significant advantages over conventional silicon rectifier SCR transformer power sources 1 The AC squa...

Page 18: ...4 8mm 3 16 500 750 300 280 390 6 4mm 1 4 750 1000 400 360 525 Welding in STICK MMA SMAW Mode 1 Fit MMA electrode holder to machine 2 Fit earth lead to machine and to work piece 3 Select MMA on MMA TI...

Page 19: ...orch and cables in good condition 4 Clean air vents to ensure proper air flow and cooling 5 The fan motor has sealed bearings which requires no maintenance Troubleshooting Service repair should only b...

Page 20: ...tput Power light is lit Gas at torch end when trigger pressed Check torch condition possible break in torch power cable replace torch Machine keeps overheating Warning light is lit on machine Check if...

Page 21: ...r If welding at high currents are required try switching to fixed mains supply or Set AC balance SP to 50 position Arc Flutters when TIG welding 1 Tungsten electrode may be too large in diameter for t...

Page 22: ...points with clean dry low pressure air line HF PCB faulty Contact R Tech for repair MMA Stick welding problems Stick electrode blasts off when arc is struck Welding current set to high reduce amperage...

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