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BA_BM_HS-300-MIDI_EN_44-21.docx

 

 

12

 

Maintenance and Repair 

Maintenance and repair work may only be carried out by competent, trained and instructed personnel. If neces-
sary, further operating instructions and/or additional documents must be observed. 

 
 

 

 

 

 

 

 

 

After maintenance or repair work on the lift table, always carry out a function test. 

 

 

It is forbidden to reach under the lift table platform before it is secured  
with the safety catch (see 

 section 12.1). 

 

Model HS 300 MIDI | AH: Turn off the main switch before carrying out any mainte-
nance or repair work. WARNING! There is an acute risk of electric shock when open-
ing the battery box even if the main switch is turned off! 

 

Wear safety shoes with steel-toed caps.  

 

Wear suitable protective clothing. 

 

 

Repair work on electrical, hydraulic and mechanical components may only be carried out by 
authorised and trained personnel. 

 

 

Before any maintenance and repair work is carried out, chapter 

 4 "Safety" must be read 

carefully and observed. 

12.1

 

Safety Catch for Securing

 

 

 Figure 9: Safety catch for securing 

The two safety catches (

7

) on the longitudinal side are primarily used for 

securing during maintenance work that has to be carried out under the lift 
table platform. This mainly includes replacing the hydraulic cylinder. Since 
the lift table can no longer be held when the cylinder is removed, it can fall 
dangerously.  For  this  reason,  the  safety  catches  must  generally  be  used 
during maintenance work in the scissor area and underneath the platform.  

To secure the lift table, move it upwards so that both safety catches (

7

) can 

be folded over. Now fold the safety catches (

7

) manually by 180° so that 

they engage in the catch point (

7b

) shown in 

  Figure 9. 

12.1.1

 

Replacing the Hydraulic Cylinder 

Move the lift table upwards until the two safety catches (

7

) can be folded over. Then fold the safety catches by 

180° (see previous section 

 12.1). Subsequently lower the lift table until the safety catches engage in the cor-

responding catch points and the hydraulic cylinder is relieved resp. accessible for removal. 

 

Stop! Do not work under the lift table platform until it is mechanically locked via the safety catch. 
Non-compliance can result in life-threatening injuries.

 

12.2

 

Maintenance Intervals

 

Interval  Action 

Daily 

Check all components for damage and have them replaced by competent personnel if neces-
sary. If you have any questions, please contact our support (phone: 0049 7576 / 962 978 - 0). 

Monthly 

Lubricate the castors and bearings a little. 

Annual 

Make and document annual inspection of the lift table according to regulations. 

7

7b

Summary of Contents for HS 300 MIDI

Page 1: ...wies Tel 49 0 7576 962 978 0 Fax 49 0 7576 962 978 90 E Mail info beck maschinenbau de Web https www beck maschinenbau de Operating Manual Foot hydraulic and battery hydraulic adjustable Scissor Lift...

Page 2: ...versions and Modifications of the Lift Table 9 4 6 Load Distribution and Influence on the Nominal Load 9 4 7 Hazardous Areas 10 4 8 Residual Risks 11 4 9 Observe the Environmental Protection Regulatio...

Page 3: ...29 16 Options and Accessories 30 16 1 Table Tops Wood or Steel 30 16 2 Other Accessories 31 16 3 Option for Model HS 300 MIDI AH 31 16 4 Accessories for Wood Grid Hole Panels 31 16 5 Accessories for M...

Page 4: ...means the installation and commissioning the operation and proper usage the influence on operating conditions as well as the maintenance troubleshooting and repair Apart from the operating manual and...

Page 5: ...nce to a prohibited zone on a platform Do not enter There is an increased risk of injury or even death Reference to a possible crushing hazard Non observance increases the risk of injury to hands and...

Page 6: ...ing loads as well as a height adjustable assembly table Typical areas of application are workplaces in manufacturing assembly and maintenance where precise height adjust ment for ergonomic working as...

Page 7: ...f necessary Repair and maintenance work on electrical and hydraulic components e g battery or hydraulic cylinders may only be performed by authorized and trained personnel Repair and maintenance work...

Page 8: ...ing lowering and moving loads The lift table may only be used on horizontal floors for lifting loads The lift table may only be moved when the load is lowered The lift table must be positioned freely...

Page 9: ...Deviations are not permitted Unauthorized modifications or conversions by the operator without the written consent of the manufacturer are prohibited This excludes any warranty liability and other cl...

Page 10: ...draulic system On hydraulic cylinders and all oil bearing parts seals and lines Oil spraying out with high pressure in case of damaged cylinder or seals Injuries and poisoning of the eyes Wear safety...

Page 11: ...uring transport or installation Unauthorised persons are not allowed to enter the lift table installation area responsibility of the operator Stop Do not work under the lift table platform until it is...

Page 12: ...ions to the lift table without the manu facturer s approval This will compromise safety and invalidate the manufacturer s warranty and any lia bility claim Spare parts must meet the technical requirem...

Page 13: ...ic power units 1 x lateral 1 x lateral Battery technology Lead gel maintenance free Battery output voltage 12 VDC Battery capacity 26 Ah Battery operating temperature 15 40 C Battery charger manufactu...

Page 14: ...appropriately drive centrally into the designated places on the freight pallet on the longi tudinal side of the lift table and lift carefully Carefully lift the HS 300 MIDI from the truck The net wei...

Page 15: ...pacity must be used The responsibility for safe loading is borne by the respective shipper Please note the following when lashing in the transport vehicle The loading area of the transport vehicle mus...

Page 16: ...ts and controls of HS 300 MIDI FH Pos Description Pos Description 1 Foot bar for height adjustment 5 Support frame 2 Swivel castor 4 pieces 6 Hydraulic cylinder 3 Parking brake 2 pieces 7 Safety catch...

Page 17: ...Description 1 Push button unit for height adjustment 6 Hydraulic cylinder 2 Swivel castor 4 pieces 7 Safety catch for maintenance 3 Parking brake 2 pieces 8 Battery box 4 Lifting scissor 9 Battery ch...

Page 18: ...5 Main switch Before working with the battery hydraulic lift table AH ensure that a the battery is in a charged state b the main switch 10 is in the ON position After finishing work or during maintena...

Page 19: ...tions the complete lifting height is reached When the foot bar 1 is released the movement stops and the working platform remains in this position In order to adjust the lift table infinitely and exac...

Page 20: ...has been lowered completely and the applied load has been removed Switch off the battery hydraulics vie the main switch 10 Connect the charging cable of the battery charger to 230 VAC charging is also...

Page 21: ...The more precisely you describe the fault to us the better we can then remedy the situation General Faults Fault Possible Cause Remedy Lift table does not lower completely to the bottom Safety catch f...

Page 22: ...r the lift table platform This mainly includes replacing the hydraulic cylinder Since the lift table can no longer be held when the cylinder is removed it can fall dangerously For this reason the safe...

Page 23: ...y charger MXS 5 0 integrated in the battery box is a commercially available microprocessor con trolled charger from the manufacturer CTEK The charging voltage for the lead gel battery installed in the...

Page 24: ...24 BA_BM_HS 300 MIDI_EN_44 21 docx Select charging mode 14 4 V 5 A CAUTION Charging voltages higher than 14 4 V can damage or destroy the battery...

Page 25: ...25 BA_BM_HS 300 MIDI_EN_44 21 docx...

Page 26: ...26 BA_BM_HS 300 MIDI_EN_44 21 docx CHARGING PROGRAM...

Page 27: ...27 BA_BM_HS 300 MIDI_EN_44 21 docx...

Page 28: ...28 BA_BM_HS 300 MIDI_EN_44 21 docx...

Page 29: ...qualified disposal company When separating disposing of or recycling the lift table materials comply with the environmental protection laws in force at the place of use regarding the disposal of indus...

Page 30: ...0 TABLE TOP BIRCH MULTIPLEX BOTH SIDES HPL COATED For HS300 MIDI attachable to platform Platform size 1600 x 790 x 30 mm Colour RAL 9016 traffic white Weight approx 30 kg 210 326 00 HOLE GRID TABLE TO...

Page 31: ...or Wood Hole Grid Panels Article Description Art No HORIZONTAL CLAMP Clamping spigot with trapezoidal internal thread threaded spindle and thrust piece with protective cap Threaded spindle 40 mm adjus...

Page 32: ...HRUST BEARING WITH 1 GRID BOLT AND SAFETY MECHANISM As thrust bearing for the angular gear clamp for clamping and fixing work pieces with grid bolts and safety mechanism Weight approx 1 kg 200 601 22...

Page 33: ...l hole grid table top for clamping and fixing workpieces with grid bolts and safety Weight approx 1 kg 200 804 28 VERTICAL RAIL CLAMP 22 x 8 5 mm FIXED PROJECTION For vertical workpiece clamping on 4...

Page 34: ...mm Width 50 mm Height 200 mm Material thickness 25 mm 200 821 28 STOP CLAMPING ANGLE 175SL Flexible locking with quick clamping bolt due to combination of slotted hole and system drilling With nitrid...

Page 35: ...customer can also be clamped in the grid hole Sur face nitrided Length 140 mm Clamping dimension 50 75 mm 200 801 28 UNIVERSAL STOP 150L Flexible locking through slotted hole with quick release bolt W...

Page 36: ...nd HS 300 MIDI AH Type designation Lift Table Serial number s Year of manufacture in the version provided complies with the EU Machinery Directive 2006 42 EC and the following further directives The f...

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