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BA_BM_HS-300-STANDARD_EN_43-21.docx

 

 

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Battery Charging Unit 

The battery charger "MXS 5.0" integrated in the battery box is a commercially available, microprocessor-con-
trolled charger from the manufacturer CTEK.  

 

The charging voltage for the lead gel battery installed in the HS 300 | AH is 14.4 volts.  

13.1

 

CTEK MXS 5.0 - Operation Instructions 

 

 

 

 

 

Summary of Contents for HS 300 FH

Page 1: ...05 Krauchenwies Tel 49 0 7576 962 978 0 Fax 49 0 7576 962 978 90 E Mail info beck maschinenbau de Web https www beck maschinenbau de Operating Manual Foot hydraulic and battery hydraulic adjustable Scissor Lift Tables Types HS 300 FH and HS 300 AH Valid for types HS 300 FH and HS 300 AH ...

Page 2: ...and Modifications of the Lift Table 9 4 6 Load Distribution and Influence on the Nominal Load 9 4 7 Hazardous Areas 10 4 8 Residual Risks 11 4 9 Observe the Environmental Protection Regulations 11 4 10 Organisational Measures 12 4 11 Personnel Selection and Qualification Basic Duties 12 5 Technical Specifications 13 5 1 Manufacturer and Nameplate 13 6 Transport to the Installation Site 14 6 1 Unlo...

Page 3: ... 15 Disassembly and Scrapping 29 16 Options and Accessories 30 16 1 Table Tops 30 16 2 Further Accessories 31 16 3 Accessories for Wood Grid Hole Panels 31 16 4 Accessories for Metal Grid Hole Panel Art No 200 115 00 33 16 5 Option for Model HS 300 AH 34 EU Declaration of Conformity 35 List of Figures Figure 1 Permissible load with load distribution 9 Figure 2 Nameplate 13 Figure 3 Components and ...

Page 4: ...ons means the installation and commissioning the operation and proper usage the influence on operating conditions as well as the maintenance troubleshooting and repair Apart from the operating manual and the legally binding accident prevention provisions applicable in the country and place of use the recognized technical regulations for safe and proper work must also be observed 1 1 Legal Notice A...

Page 5: ...erence to a prohibited zone on a platform Do not enter There is an increased risk of injury or even death Reference to a possible crushing hazard Non observance increases the risk of injury to hands and fingers Reference to a possible crushing hazard Non observance increases the risk of injury to feet and toes Possible dangerous crushing hazard in the area of stationary objects Risk of personal in...

Page 6: ...es in manufacturing assembly and maintenance where precise height adjust ment for ergonomic working as well as high flexibility and mobility are of particular importance The lift table must not be used for work that does not correspond to its intended use see section 4 2 3 3 Target Group and Previous Experience This operating manual is intended for the operating and maintenance personnel of the li...

Page 7: ...red if necessary Repair and maintenance work on electrical and hydraulic components e g battery or hydraulic cylinders may only be performed by authorized and trained personnel Repair and maintenance work may only be carried out if the lift table has been secured with the safety catch beforehand see section 12 1 Maintenance must be carried out and documented in accordance with the maintenance inst...

Page 8: ...ering and moving loads The lift table may only be used on horizontal floors for lifting loads The lift table may only be moved when the load is lowered The lift table must be positioned freely in the room when lifting and lowering This means that no shearing or crushing edges may be caused by the movement of the lift table The maximum load see 5 Technical Specifications with load center in the mid...

Page 9: ...sed Deviations are not permitted Unauthorized modifications or conversions by the operator without the written consent of the manufacturer are prohibited This excludes any warranty liability and other claims for damages by the operator against the manufacturer 4 6 Load Distribution and Influence on the Nominal Load The nominal maximum permissible load of 300 kg FH resp 350 kg AH is based on a load...

Page 10: ... Hydraulic system On hydraulic cylinders and all oil bearing parts seals and lines Oil spraying out with high pressure in case of damaged cylinder or seals Injuries and poisoning of the eyes Wear safety goggles or face shield Repair damaged parts and or seals immediately only qualified personnel Electrics HS 300 AH only At the mains con nection and the supply line of the battery charger as well as...

Page 11: ...m during transport or installation Unauthorised persons are not allowed to enter the lift table installation area responsibility of the operator Stop Do not work under the lift table platform until it is mechanically locked via the safety catch Non compliance can result in life threatening injuries Danger of electric shock on models with battery operated hydraulic height adjustment Work on the ele...

Page 12: ...nversions to the lift table without the manu facturer s approval This will compromise safety and invalidate the manufacturer s warranty and any lia bility claim Spare parts must meet the technical requirements specified by the manufacturer The exclusive use of original spare parts ensures this Therefore only use original spare parts from the manufacturer Observe the fire alarm and firefighting pos...

Page 13: ... power units 1 x lateral 1 x lateral Battery technology Lead gel maintenance free Battery output voltage 12 VDC Battery capacity 26 Ah Battery operating temperature 15 40 C Battery charger manufacturer CTEK manual see 13 Battery charger connection 230 VAC 50 Hz European standard connector 5 1 Manufacturer and Nameplate Manufacturer Reinhold Beck Maschinenbau GmbH Im Grund 23 DE 72505 Krauchenwies ...

Page 14: ...orks set appropriately drive centrally into the designated places on the freight pallet on the longi tudinal side of the lift table and lift carefully Carefully lift the HS 300 from the truck The net weight is approx 70 kg FH resp approx 100 kg AH Check delivery condition Check for completeness and transport damage In case of transport damage or missing parts document these immediately on the cons...

Page 15: ...capacity must be used The responsibility for safe loading is borne by the respective shipper Please note the following when lashing in the transport vehicle The loading area of the transport vehicle must always be clean and dry The lashing straps used must be suitable for the total weight of the lift table see chapter 5 Fastening on the loading area is done by lashing down This means that the tran...

Page 16: ...nents and controls of HS 300 FH Pos Description Pos Description 1 Foot bar for height adjustment 5 Support frame 2 Swivel castor 4 pieces 6 Hydraulic cylinder 3 Parking brake 2 pieces 7 Safety catch for maintenance 4 Lifting scissor Available options and other accessories see chapter 16 1 3 4 5 2 6 7 ...

Page 17: ... Pos Description 1 Push button unit for height adjustment 6 Hydraulic cylinder 2 Swivel castor 4 pieces 7 Safety catch for maintenance 3 Parking brake 2 pieces 8 Battery box 4 Lifting scissor 9 Battery charging unit 5 Support frame 10 Main switch Available options and other accessories see chapter 16 1 3 4 5 2 6 7 8 9 10 ...

Page 18: ... 5 Main switch Before working with the battery hydraulic lift table AH ensure that a the battery is in a charged state b the main switch 10 is in the ON position After finishing work or during maintenance the main switch 10 must generally be switched off After completing the work please follow the supplementary instructions in section 10 2 9 2 Load and Unload the Lift Table When loading or unloadi...

Page 19: ... 40 actua tions the complete lifting height is reached When the foot bar 1 is released the movement stops and the working platform remains in this position In order to adjust the lift table infinitely and exactly to the desired position the foot bar 1 can be released at any point Pulling up the foot bar 1 lowers the work platform for the duration of the actuation 9 4 2 HS 300 AH Before adjusting t...

Page 20: ...rm has been lowered completely and the applied load has been removed Switch off the battery hydraulics vie the main switch 10 Connect the charging cable of the battery charger to 230 VAC charging is also possible when the main switch is turned off A well and fully charged battery allows effective operation throughout the working day To prevent unauthorised use of the lift table the rotary handle o...

Page 21: ...hand The more precisely you describe the fault to us the better we can then remedy the situation General Faults Fault Possible Cause Remedy Lift table does not lower completely to the bottom Safety catch for maintenance is locked Lift the platform little upwards and unlock the safety catch Object stuck in lift table scissors Remove object Platform cannot be lifted up Lift table is overloaded Reduc...

Page 22: ...nducted underneath the lift table platform This includes replac ing the hydraulic cylinder Since the lift table can no longer be held when the cylinder is removed it can fall dangerously For this reason the safety catch must be used during maintenance work in the scissor area and underneath the platform To secure the platform move the lift table up so far that the safety catch 7 can be folded over...

Page 23: ...attery charger MXS 5 0 integrated in the battery box is a commercially available microprocessor con trolled charger from the manufacturer CTEK The charging voltage for the lead gel battery installed in the HS 300 AH is 14 4 volts 13 1 CTEK MXS 5 0 Operation Instructions ...

Page 24: ...24 BA_BM_HS 300 STANDARD_EN_43 21 docx Select charging mode 14 4 V 5 A CAUTION Charging voltages higher than 14 4 V can damage or destroy the battery ...

Page 25: ...25 BA_BM_HS 300 STANDARD_EN_43 21 docx ...

Page 26: ...26 BA_BM_HS 300 STANDARD_EN_43 21 docx CHARGING PROGRAM ...

Page 27: ...27 BA_BM_HS 300 STANDARD_EN_43 21 docx ...

Page 28: ...28 BA_BM_HS 300 STANDARD_EN_43 21 docx ...

Page 29: ... a qualified disposal company When separating disposing of or recycling the lift table materials comply with the environmental protection laws in force at the place of use regarding the disposal of industrial solid waste toxic and hazardous waste Hoses and plastic parts as well as other components that are not made of metal must be dismantled and recycled or disposed of separately Electrical compo...

Page 30: ... TABLE TOP BEECH MULTIPLEX WITH 2 DRAWERS Suitable for HS 300 with 2 drawer boxes extendable on both sides with spring bolt lock screwed onto platform Platform size 1050 x 680 x 160 mm Internal drawer dimensions 590 x 390 x 100 mm Weight approx 30 kg 200 103 00 TABLE TOP BIRCH MULTIPLEX BOTH SIDES HPL COATED Suitable for HS 300 attachable to platform Platform size 1250 x 800 x 30 mm Colour RAL 901...

Page 31: ...e base frame Weight approx 5 kg 200 109 00 STEERING STOP 1 piece steering stop for swivel castor The direction stop turns the steer ing castor into a fixed castor The steering direction is stabilised Weight approx 1 kg 200 001 00 16 3 Accessories for Wood Grid Hole Panels Article Description Art No HORIZONTAL CLAMP Clamping spigot with trapezoidal internal thread threaded spindle and thrust piece ...

Page 32: ...E THRUST BEARING WITH 1 GRID BOLT AND SAFETY MECHANISM As thrust bearing for the angular gear clamp for clamping and fixing work pieces with grid bolts and safety mechanism Weight approx 1 kg 200 601 22 ANGULAR GEAR TENSIONER WITH 2 GRID BOLTS Provides secure footing in the matrix plate and enables uniformly strong clamping Nutzhub 130 mm Pressure plate 100 x 78 mm Clamping force bis 500 kg Total ...

Page 33: ...4 mm metal grid hole ta ble top for clamping and fixing workpieces with grid bolts and safety Weight approx 1 kg 200 804 28 VERTICAL RAIL CLAMP 22 x 8 5 mm FIXED PROJECTION For vertical workpiece clamping on 4 mm metal hole grid plates Clamping height max 200 mm Swivelling by 360 Weight approx 1 kg 200 805 28 VERTICAL RAIL CLAMP 22 x 8 5 mm VARIABLE PROJECTION For precise positioning individual te...

Page 34: ...TOP CLAMPING ANGLE 175SL Flexible locking with quick clamping bolt due to combination of slotted hole and system drilling With nitrided surface Length 175 mm Width 50 mm Height 75 mm Material thickness 25 mm 200 822 28 STOP CLAMPING ANGLE 175L Flexible locking with quick clamping bolt due to combination of slotted hole and 3 system drillings With nitrided surface Length 175 mm Width 50 mm Height 1...

Page 35: ... 300 AH Type designation Lift Table Serial number s Year of manufacture in the version provided complies with the EU Machinery Directive 2006 42 EC and the following further directives The following harmonised standards and instructions have been applied in manufacturing the machine EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction EN 1570 1 201...

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