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BA_BM_HS-300-LARGE_EN_45-21.docx

 

 

11

 

Configuration with Vacuum Clamping Unit 

The pre-configured model 

HS 300 LARGE | VAKUUM

 (Art.-No. 191.109.00) is equipped with a vacuum clamping 

device. This allows workpieces to be fixed quickly and securely. The heart of the system is the electric vacuum 
pump with vacuum tank and automatic switch-off, which is integrated in the bottom frame of the lift table. For 
reliable and safe operation, the vacuum pump is supplemented with a foot switch, which is used to unclamp the 
suctioned workpieces and which is slidably mounted on the bottom frame. 

Included are two foldable support brackets, attached to the base frame, for placing large panels. 

 

 

 

 

 

 

 

The vacuum pump is an electrically operated auxiliary device. 

 

 

The vacuum pump must not be operated on wet or damp ground.  

 

There is a risk of short circuit with increased risk of injury! 

 

Maintenance and repair work on the vacuum pump may only be carried out by authorised 
electricians in accordance with the electrical regulations. 

 

If the connection plug is damaged or the insulation is defective, switch off the vacuum pump 
immediately and have it repaired.  

 

In the event of a power failure or failure of the vacuum pump, there is a risk of workpieces 
falling down. Therefore, generally wear safety shoes with steel toecaps. 

 

Caution: Danger of tripping! Lay the power supply cables and vacuum hoses so that they do 
not pose a trip hazard and mark them with black and yellow marking tape if necessary.  

Clamping the workpiece can be done in two different ways: 

 

Figure 9: Vacuum clamping unit

 

 

Figure 10: Vacuum suction cups

 

 

Figure 11: Universal clamping plates 

 

1.

 

Via the vacuum clamping unit installed on the pre-configured model 
with rotary axis and quick clamping system. Included in the clamping 
unit are 1 round (Ø 100 mm) and 1 oval (300 x 100 mm) vacuum cup 
(interchangeable). Further accessories see 

 17.2. 

2.

 

For hole grid table tops via op-
tional vacuum universal clamp-
ing plates made of aluminium 
(flat or swivelling). 

 

 

 

 
 
 

Risk of injury due to high negative pressure and volume flow! Items of clothing, hair as well as 
skin and body parts can be sucked in and cause injuries. 

 

Wear a hair net, protective goggles and close-fitting clothing. 

 

Do not look or reach into the suction port when the pump is switched on. 

 

Keep the suction port away from body parts and orifices. 

 

 

 

The penetration of liquids (e.g. coolants or lubricants) can damage the vacuum pump and reduce 
the adhesion of the workpiece. If necessary, connect a liquid separator between the pump and 
the clamping device and make sure that the workpiece is firmly seated. 

11.1

 

Switching on the Vacuum Pump

 

 

 Figure 12: Vacuum main switch 

Before  starting  up,  make  sure  that  all  vacuum  hoses  between  vacuum 
pump, foot switch and clamping device are correctly connected and that 
the vacuum clamping unit is properly fixed to the lift table. The vacuum 
pump can then be switched on:

 

 

Plug the earthed plug into a power socket (230 VAC)

 

 

Switch on the vacuum pump with the switch (S) on the earthed plug

 

 

S

Summary of Contents for 191.100.00

Page 1: ...Tel 49 0 7576 962 978 0 Fax 49 0 7576 962 978 90 E Mail info beck maschinenbau de Web https www beck maschinenbau de Operating Manual Foot hydraulic and battery hydraulic adjustable Double Scissor Lif...

Page 2: ...rsions and Modifications of the Lift Table 10 4 6 Load Distribution and Influence on the Nominal Load 10 4 7 Hazardous Areas 11 4 8 Residual Risks 12 4 9 Observe the Environmental Protection Regulatio...

Page 3: ...mp Workpiece 24 11 3 1 Technical Specifications of the Vacuum Pump 24 12 Troubleshooting 25 13 Maintenance and Repair 27 13 1 Safety Catch for Securing 27 13 1 1 Replacing the Hydraulic Cylinder 27 13...

Page 4: ...switch 21 Figure 9 Vacuum clamping unit 22 Figure 10 Vacuum suction cups 22 Figure 11 Universal clamping plates 22 Figure 12 Vacuum main switch 22 Figure 13 Suction cup valve 23 Figure 14 Quick releas...

Page 5: ...means the installation and commissioning the operation and proper usage the influence on operating conditions as well as the maintenance troubleshooting and repair Apart from the operating manual and...

Page 6: ...ence to a prohibited zone on a platform Do not enter There is an increased risk of injury or even death Reference to a possible crushing hazard Non observance increases the risk of injury to hands and...

Page 7: ...and lowering loads as well as a height adjustable assembly table Typical areas of application are workplaces in manufacturing assembly and maintenance where precise height adjust ment for ergonomic w...

Page 8: ...ssary Repair and maintenance work on electrical and hydraulic components e g battery or hydraulic cylinders may only be performed by authorized and trained personnel Repair and maintenance work may on...

Page 9: ...ing and moving loads The lift table may only be used on horizontal floors for lifting loads The lift table may only be moved when the load is lowered The lift table must be positioned freely in the ro...

Page 10: ...d Deviations are not permitted Unauthorized modifications or conversions by the operator without the written consent of the manufacturer are prohibited This excludes any warranty liability and other c...

Page 11: ...out with high pressure in case of damaged cylinder or seals Injuries and poisoning of the eyes Wear safety goggles or face shield Repair damaged parts and or seals immedi ately only qualified personne...

Page 12: ...uring transport or installation Unauthorised persons are not allowed to enter the lift table installation area responsibility of the operator Stop Do not work under the lift table platform until it is...

Page 13: ...ions to the lift table without the manu facturer s approval This will compromise safety and invalidate the manufacturer s warranty and any lia bility claim Spare parts must meet the technical requirem...

Page 14: ...power units 1 x lateral 1 x lateral Battery technology Lead gel maintenance free Battery output voltage 12 VDC Battery capacity 26 Ah Battery operating temperature 15 40 C Battery charger manufacturer...

Page 15: ...into the designated places on the freight pallet on the longi tudinal side of the lift table and lift carefully Carefully lift the HS 300 LARGE from the truck The net weight is approx 150 kg FH resp...

Page 16: ...iate load bearing capacity must be used The responsibility for safe loading is borne by the respective shipper Please note the following when lashing in the transport vehicle The loading area of the t...

Page 17: ...s and controls of HS 300 LARGE FH Pos Description Pos Description 1 Foot pedal for height adjustment 5 Support frame 2 Swivel castor 4 pieces 6 Hydraulic cylinder 3 Parking brake 2 pieces 7 Safety cat...

Page 18: ...s Description 1 Push button unit for height adjustment 6 Hydraulic cylinder 2 Swivel castor 4 pieces 7 Safety catch for maintenance 3 Parking brake 2 pieces 8 Battery box 4 Lifting scissor 9 Battery c...

Page 19: ...5 Main switch Before working with the battery hydraulic lift table AH ensure that a the battery is in a charged state b the main switch 10 is in the ON position After finishing work or during mainten...

Page 20: ...lly with repeated actuation After approx 40 actua tions the complete lifting height is reached When the foot bar A is released the movement stops and the work ing platform remains in this position In...

Page 21: ...le of the battery charger to 230 VAC charging is also possible when the main switch is turned off A well and fully charged battery allows effective operation throughout the working day To prevent unau...

Page 22: ...p hazard and mark them with black and yellow marking tape if necessary Clamping the workpiece can be done in two different ways Figure 9 Vacuum clamping unit Figure 10 Vacuum suction cups Figure 11 Un...

Page 23: ...universal clamping plate There is a flat version Art No 200 405 00 as well as a 90 swivelling version Art No 200 406 00 available The fixation on the hole grid plate is identical for both versions Fi...

Page 24: ...clamping the workpiece thoroughly remove chips dust and dirt from the vac uum clamping device under operating vacuum e g with an industrial hoover Only then switch off the vacuum by means of the foot...

Page 25: ...The more precisely you describe the fault to us the better we can then remedy the situation General Faults Fault Possible Cause Remedy Lift table does not lower completely to the bottom Safety catch f...

Page 26: ...surface damaged Workpiece incorrectly machined Contact customer service Vacuum pump does not start Pump motor defective Contact customer service Insufficient holding force for workpiece machining Cla...

Page 27: ...s to be carried out under the lift table platform This mainly includes the replacement of the hydraulic cylinder Since the lift table can no longer be held when the cylinder is removed it can fall dan...

Page 28: ...y charger MXS 5 0 integrated in the battery box is a commercially available microprocessor con trolled charger from the manufacturer CTEK The charging voltage for the lead gel battery installed in the...

Page 29: ...29 BA_BM_HS 300 LARGE_EN_45 21 docx Select charging mode 14 4 V 5 A CAUTION Charging voltages higher than 14 4 V can damage or destroy the battery...

Page 30: ...30 BA_BM_HS 300 LARGE_EN_45 21 docx...

Page 31: ...31 BA_BM_HS 300 LARGE_EN_45 21 docx CHARGING PROGRAM...

Page 32: ...32 BA_BM_HS 300 LARGE_EN_45 21 docx...

Page 33: ...33 BA_BM_HS 300 LARGE_EN_45 21 docx...

Page 34: ...qualified disposal company When separating disposing of or recycling the lift table materials comply with the environmental protection laws in force at the place of use regarding the disposal of indus...

Page 35: ...prox 41 kg 200 201 00 TABLE TOP BIRCH MULTIPLEX BOTH SIDES HPL COATED For HS300 LARGE attachable to platform Platform size 2000 x 1 000 x 30 mm Colour RAL 9016 traffic white Weight approx 46 kg 200 21...

Page 36: ...LTIPLEX Suitable for HS300 LARGE mounted on lift table Rotating movement Manual operation by spring operated linkage with recessed grip With turntable ball bearing 90 grid system with 4 x stop Platfor...

Page 37: ...t approx 46 kg 200 224 00 PLATFORM EXTENSION ON ONE SIDE WITH HOLE GRID TABLE TOP BEECH MULTIPLEX Platform extension pull out per side max 820 mm suitable for HS 300 LARGE Can be fixed in 80 mm steps...

Page 38: ...VICE WITH HOLDER Suitable for HS 300 LARGE with vacuum interchangeable with quick change system Jaw width 100 mm Span 100 mm Infinitely height adjustable um 200 mm Weight approx 2 kg 210 345 00 UNIVE...

Page 39: ...LTIPLEX HPL COATED ON BOTH SIDES As above but double sided version Weight approx 48 kg 200 531 00 PLATFORM EXTENSION ON ONE SIDE WITH HOLE GRID TABLE TOP BEECH MULTIPLEX Platform extension pull out pe...

Page 40: ...TICAL RAIL CLAMP 22 x 8 5 mm VARIABLE PROJECTION LEVER HANDLE WITH LATCHING MECHANISM The lever handle with latching mechanism offers dosed fast and vibration proof tensioning during vertical workpiec...

Page 41: ...ng unit 1m2 200 500 00 17 8 Accessories for Metal Hole Grid Panel Art No 200 208 00 Can only be used for 3 mm thick metal hole grid plates with 22 mm Article Description Art No ANGULAR GEAR TENSIONER...

Page 42: ...and HS 300 LARGE AH Type designation Lift Table Serial number s Year of manufacture in the version provided complies with the EU Machinery Directive 2006 42 EC and the following further directives The...

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