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15 

Section 5a

 – TROUBLESHOOTING 

 

TROUBLESHOOTING 

 

PROBLEM

 

 

CAUSE

 

SOLUTION 

 

1) 

Insufficient Sanitizer Production.

 

 

A)

  The test kit reagents or test strips are old or expired. 

A) 

Retest with new Reagents or Strips. 

B) 

The unit is set too low in relation to sanitizer demand. 

B)

  Increase the Sanitizer % output. 

 

C)

  The circulation run time is insufficient. 

C) 

Increase your pump run time. 

 

D)

  The bather load has increased. 

D) 

Same solution as 

(B)

 and/or add a Non-Chlorine Shock  

 

 

 

 

 

containing Potassium Monopersulfate to supplement. 

 

E)

  The body of water being sanitized leaks. 

E) 

Repair the leak and rebalance as needed. 

 

F)

  Low Salt. 

F)

  Check the residual salt level and adjust as needed. 

 

G)

 “Cell Type” selection not matched to the cell installed. 

G)

  Follow the INSTALLER SETUP instructions, see page 8. 

 

H)

 Sanitizer loss due to intense sunlight 

H)

  Check your stabilizer level and adjust if needed. 

 

2) 

Scale Build-up within the Cell.

 

 

A) 

The water being sanitized contains high pH, total 

A)

  Calculate Langelier’s Index to assure balanced water.  

 

 

alkalinity and calcium hardness levels. 

 

Adjust chemicals and clean the Cell.  See pages 12 & 13. 

 

 

(Cell scales within 2 – 3 weeks) 

 

B)

  Power Supply not reversing polarity. 

B)

  Contact Representative or Authorized Service Centre. 

 

 

(Cell constantly scales within 3 – 5 days) 

 

 

3) 

DC Plug and Cell Terminals Burned.

 

 

 

A)

  The Cell terminals are wet due to a leaking cell body. 

A)

  Contact Representative or Authorized Service Centre. 

 

B) 

The Cell plug is not securely pushed onto the cell 

B) 

Ensure the Cell cord plug is pressed completely onto the 

 

 

terminals, allowing moisture to seep into the plug. 

 

Cell terminal.  Check the terminals and clean with a dry  

 

 

   

 

 

cloth to remove all dirt and corrosion. 

4) 

Premature Cell Failure (Requires Replacement Cell).

  

 

 

A)

  Abnormally high Cell usage due to an insufficient 

A) 

Check the stabilizer level and adjust to recommended levels. 

 

 

Stabilizer (Cyanuric acid) level. 

 

B)

  Excessive Scale/Debris in the Cell. 

B) 

See Section 2 above.  

 

C) 

“Cell Type” selection not matched to the Cell installed. 

C)

  Follow the INSTALLER SETUP instructions, see page 8. 

 

5) 

White Flakes in the Water.

 

 

A)

  This occurs when excessive calcium hardness is 

A)

  Adjust your water chemistry, visually inspect Cell for scale 

 

 

present.  Usually due to water chemistry imbalance. 

 

build-up and clean the cell as described on pages 11 & 13.   

 

6) 

No Power to the Control Box.

 

 

A)

  Internal Fuse blown. 

A)

  Check and replace fuse.  See page 11. 

 

B)

  Circuit Breaker tripped. 

B)

  Check the power going to the Control Box.  Reset the  

 

 

   

 

Circuit Breaker. 

7)

 

SERVICE Light Flashing.

 

 

MESSAGED DISPLAYED  

“CHECK FLOW”

 

 

 

A) 

  Tri-Sensor Defective.  

A)

  Contact Representative or Authorized Service Centre. 

 

 

B) 

  Insufficient Flow(Min 94.5 L/min.)(25 USGallons/min)

B)

  Ensure your Filter and Cell are clean of debris. 

 

   

   

 

Check all valves that might divert flow away from the cell. 

 

MESSAGE DISPLAYED 

“LOW AMPS – CELL?”

 

 

A) 

Extremely Low Cell Amperage. 

A)

  Cell heavily scaled.  If cell is already clean, replace cell. 

 

B) Extremely

 Low Salt Level. 

B)

  Salt level below 1,5 gm/l (1500 ppm). 

 

C)

  The Cell Cord is Loose 

C)

  Ensure that the cord is firmly pressed into the cell and  

 

 

   

 

the wires properly connected into the banana plugs. 

 

D)

 Power Supply has failed. 

D)

  Contact Representative or Authorized Service Centre. 

 

MESSAGED DISPLAYED  

“CHECK/CLEAN CELL” (Sanitizer still producing) 

 

 

A) 

Excessive Cell Voltage 

A)

  Check cell for calcium or scale build-up.Clean as req’d. 

 

   

   

 

Water Temperature too cold. Raise above 15.6

°

C/60

°

F  

 

MESSAGE DISPLAYED 

“LOW SALT - ADD XXX lbs (or kg)”

 

 

A)

  Salt level Low (below 2,2 gm/l/2200 ppm). 

A)

  Add the amount of salt shown on the displays 

 
 

Summary of Contents for CRISTAL MAGIC Pool Pilot Digital 36

Page 1: ...cteria And Algae In Swimming Pool Waters For Indoor or Outdoor Use RETAIN MANUAL FOR FUTURE REFERENCE CRISTAL MAGIC IMPORTANT READ THE LABEL AND THIS MANUAL BEFORE INSTALLING OPERATING Notice to User...

Page 2: ...___________ Control Unit Control Unit Model Number DIG36______________ Serial Number ____________________________ Cell Cell Model RC 5 Serial Number ____________________________ Customer Assistance HO...

Page 3: ...ater chemistry in accordance with manufacturer s instructions 6 DANGER To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times Children...

Page 4: ...Connections Remote ORP Connections 2b Cell and Manifold Installation 6 Verification of Flow Switch Protection 6 Section 3 OPERATION 3a Key Features Display Panel 7 9 3b Pool Water Preparation 10 Salt...

Page 5: ...ing See page 10 for salt requirements the tri sensor assembly holes to tighten the screws RATINGS Input Power 115 VAC 3 0 AC amps MaximumOutput Equivalent to 0 58 kg 1 28 lbs of free available chlorin...

Page 6: ...AD SIDE of your time clock electronic controller switch or relay to work in conjunction with your circulation pump For control of your main circulation pump single or two speed through the Pool Pilot...

Page 7: ...erify that the flow switch is working as designed which is to halt power from being sent to the cell in the presence of insufficient flow A defective Flow Switch could cause serious personal and or eq...

Page 8: ...r when manually discontinued When Boost is activated with External Timer setting programmed the time remaining for the boost cycle is held in memory and will start up in Boost mode until expired With...

Page 9: ...ub menu After completing a step it displays the next step 2 1 English Metric displays volume in gallons or cubic meters salt additions in lbs or kg Back Main Menu 2 0 2 2 Temperature Units displays th...

Page 10: ...3 7 Calibrate Salt allows you to calibrate the salt display Contact the factory for calibration solution 3 8 Replace Cell Only used when replacing cells May be used to zero the amp hour counter Consul...

Page 11: ...e NaCl NOTE Do not use Rock Salt due to its high levels of impurities TEST YOUR WATER FOR SALT LEVEL FIRST with the provided salt test strips and then use the chart below to determine the amount of sa...

Page 12: ...ls Maintain and balance only as needed CYANURIC ACID STABILIZER CONDITIONER This chemical goes by either trade name and allows your chlorine residual to last longer by protecting it from the UV degrad...

Page 13: ...s and Access is gained to you do not need to wire harness Control Circuit lift off metal cover electrical connections remove these board removes with cover and fuses Fuse Location and Ratings F1 Main...

Page 14: ...treated with a mixture of one 1 part Muriatic Acid into four 4 parts water Mix the solution in a container high enough to cover the Cell blades You may also use non fuming pre mixed cell cleaner per...

Page 15: ...ordered separately Red Cap Plug for RC 5 cell cord 19050 12 ft 3 6m Cell Cord 952 1 Union O Ring 19013 Cell RC 5 Nut Half only 2 pcs for 2 in 50 mm S x S Union Thread Half Only for 2 in 50 mm S x S Un...

Page 16: ...corrosion 4 Premature Cell Failure Requires Replacement Cell A Abnormally high Cell usage due to an insufficient A Check the stabilizer level and adjust to recommended levels Stabilizer Cyanuric acid...

Page 17: ...st Control Products Act to use a control product under unsafe conditions For swimming pools a minimum of 1 ppm of free available chlorine or bromine must be maintained For spas a minimum of 3 ppm of f...

Page 18: ...DUCTS ACT This cell must only be used on this model of chlorine generating device Read the Label and the Installation and Operation Manual of the chlorine generating device RBF CRISTAL MAGIC Model DIG...

Page 19: ...ormation This service and this information do not replace the official hard copy label The PMRA does not provide any guarantee or assurance that the information obtained through this service is accura...

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