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QHPR Installation & Operating Instructions

Start-up & Operation

Follow the procedure below to start your 

dryer. Failure to follow the prescribed start-

up procedure will invalidate the warranty. 

If problems arise during start-up, call your 

distributor.

 notiCe!

Refer to Serial Number Tag for dryer 

operating  capacity.  Do  not  exceed 

recommended capacity.

 notiCe!

Drain  connections  must  be  made 

before the dryer can be operated. The 

dryers are fully automatic and require 

no auxiliary controls.

1.  Connect inlet and outlet lines to the 

dryer. Reference dryer indentations 

and instruction tag for appropriate 

inlet and outlet connections.

.  Route drain connections to a 

condensate separator or approved 

collection point.

3.  Turn the on/off switch to on. Double 

check connections.

4.  After the dryer has been running for 

30 minutes:

a.  Check that on/off lighted 

switch is glowing. If light is 

not glowing, unplug unit and 

refer to Field Service Guide for 

additional information or call 

your local distributor.

b.  Confirm that condensate is 

discharging from the drain. This 

can only be done when there is 

air flow through the dryer.

Reference Serial Number Tag for 

appropriate power requirement/connection 

rating. Make other dryer connections prior 

to connecting power source.
The dryer is designed to run continuously. 

Let the dryer run even when the demand 

for compressed air is interrupted; the dryer 

will not freeze up.

Operating Check Points

1.  Power light is on, light is illuminated
.  Condensate is discharging properly

 

Shutdown

When the dryer must be shutdown for 

maintenance or other reasons, use the 

following procedure:

1.  Turn the power on/off switch to off.
.  Disconnect the main power supply.

If mechanical repairs are to be made or 

service is performed, vent the internal 

pressure of the dryer to atmospheric 

pressure. Restart the dryer according to the 

start-up instructions.
Disconnect power supply and depressurize 

dryer before servicing. Dismantling 

or working on any component of the 

compressed air system under pressure 

may cause equipment failure and serious 

personal injury.

 

Quincy Compressor-QHPR Series Dryers 

5

Summary of Contents for QHPR Series

Page 1: ...uction Manual This manual contains important safety information and should be made available to all personnel who operate and or maintain this product Carefully read this manual before attempting to o...

Page 2: ......

Page 3: ...Precautions 2 Receiving Unpacking and Moving 2 Installation 3 Instrumentation 4 Start up Operation 5 Shutdown 5 Maintenance 6 Returns to Manufacturer 7 Field Service Guide 7 Troubleshooting 8 Technica...

Page 4: ......

Page 5: ...urer must first be authorized by the manufacturer Unauthorized service voids the warranty and any resulting charge or subsequent claim will not be paid Products repaired or replaced under warranty sha...

Page 6: ...ons for the requirements for breathing quality air Receiving Unpacking and Moving Receiving This shipment has been thoroughly checked packed and inspected before leaving our plant It was received in g...

Page 7: ...evel Anchor bolts are not required System Arrangement Liquid water in the inlet air will adversely affect the performance of the dryer Install the dryer downstream of an aftercooler or separator so th...

Page 8: ...for the appropriate particulate filter Electrical Connections The dryer is designed to operate on the voltage phase and frequency listed on the serial number tag Reference the tag prior to making an e...

Page 9: ...ation or call your local distributor b Confirm that condensate is discharging from the drain This can only be done when there is air flow through the dryer Reference Serial Number Tag for appropriate...

Page 10: ...enser coils Remove accumulated dust and dirt with a soft brush or with air from an OSHA approved compressed air nozzle that limits the discharge pressure to 30 psig General For continued good performa...

Page 11: ...e water downstream of the dryer and excessive pressure drop Most causes can be identified and remedied by following this guide Closed refrigeration systems are potentially dangerous Work on the refrig...

Page 12: ...ambient temperature Improper adjustment of Expansion Valve Remedy Replace float mechanism Check aftercooler discharge temperature and reduce to dryer design condition 122 F max Consult local distribut...

Page 13: ...ssible causes Dryer undersized may cause water downstream of dryer Blocked separator Dryer freezing up Remedy Check airflow and dryer capacity Reduce airflow or resize and replace dryer Dismantle clea...

Page 14: ...t Typeb R 134A R 134A MINIMUM MAXIMUM OPERATING CONDITIONS Min Max Inlet Air Pressure compressed air at inlet to dryer 30 250 psig 30 250 psig Min Max Inlet Air Temperature compressed air at inlet to...

Page 15: ...TER S M COMP 1PH C OVERLOAD PROTECTOR Air Refrigerant Flow Schematic HEAT EXCHANGER REHEATER AUX CONDENSER AIR OUTLET SEPARATOR EVAPORATOR CHILLER DRAIN OUTLET AIR INLET LIQUID RECEIVER FILTER DRYER R...

Page 16: ...seller freight prepaid for inspection Seller warrants repaired or replaced parts of its own manufacture against defects in materials and workmanship under normal use and service for ninety 90 days or...

Page 17: ...nd storage charges may be applied at the discretion of Seller Accounts past due shall bare interest at the highest rate lawful to contract for but if there is no limit set by law such interest shall b...

Page 18: ...___________________________ __________________________________________________________________________ __________________________________________________________________________ ______________________...

Page 19: ......

Page 20: ...2009 Quincy Compressor All Rights Reserved Litho in U S A Dryer Department 724 746 1100 SPXDocument 5003991 E mail info quincycompressor com Website quincycompressor com...

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