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Ref: EM4446/EGO400-UM-Rev.B.   UK 8 

In addition, the ‘left forward’ (Fig.3D) and ‘right reverse’ (Fig.3G) buttons or ‘right forward’ (Fig.3E) and ‘left reverse’ (Fig.3F) buttons 

may be pressed at the same time to turn the caravan around on its own axis (without moving forward or backward). Note: this 

function is disabled when the electronics are in twin-axle mode.
When pressing a directional button on the handset, the mover will start slowly, normal speed will be reached within 2.5 

seconds.

 

 

Changing batteries in the remote control:

 

 

Open the rear cover of the handset by pushing gently and sliding the rear cover in the direction of the  

 

 

arrow (Fig.5). Take out the depleted/old batteries and dispose in the appropriate way (check with your  

 

 

local authority for correct disposal of batteries). Install new replacement batteries. Make sure to use leak  

 

 

proof batteries (No claims under guarantee can be considered for damage caused by leaking batteries).

 

 

Slide the rear cover on gently and it will click into place.

The Electronic Control Unit (32), which is mounted inside your caravan, is responsible for controlling the caravan mover. 

The control unit has three LED’s (Fig.6B) and one recessed button (Fig.6A):

Green LED –  

This will illuminate when receiving the signal. The LED will flash if the remote control is out of range (the  

 

 

maximum range is 100 metres – without obstruction).

Blue LED –  

This will illuminate if the temperature of the control unit is too high, or if the battery voltage is

 

 

too low or too high. 

The Red LED will specify the error as follows:

Red LED –  

Voltage too low <10V: LED will flash twice slowly.

 

 

Voltage too high >15V: LED will flash fast 5 times.

 

 

Electric current is too high (≥120A): LED will constantly flash.

 

 

Temperature is too high >80C: LED is on permanently.

Reset Button (Fig.6A) – This only needs to be used when replacing a remote control handset.  Refer to the ’Before First 

Use - Pairing the Handset and Control(s)’  section for reference on this procedure.

When the Control Unit is connected to power, it will perform a self-test automatically. The 3 LEDs will illuminate for 0.2

seconds, and turn off, which means there is no error and the unit is functioning correctly.

As a safety feature the Control Unit will switch off automatically if no button is pressed within 60 seconds. The Control 

Unit will also turn off automatically if the mover is working constantly in one direction for longer than 3 minutes.

 

 

The following procedure depends on whether you are using the Quattro® electronics for a single axle or twin axle caravan:

To enable Single-Axle Mode: Install only 2 of the 3 ‘AAA’ batteries into the battery compartment of the handset (Fig.5). Hold down 

button Fig.3E and at the same time, install the final battery. The handset will sound single beeps. The electronics will now operate in 

single-axle mode.

To enable Twin-Axle Mode: Repeat the above procedure but hold down button Fig.3G. The handset will sound double beeps. The 

electronics will now operate in twin-axle mode. This mode is used for twin-axle caravan installations that use two or four motors.

Operation - Electronic Control Unit

Before First Use - Single Axle and Twin Axle Modes

Before First Use - Pairing the Handset and Control Unit(s)

When operating a full Quattro® four motor twin-axle system, only one handset is used to communicate with both Control 

Units. The handset will need to be paired or linked to both control units using the following procedure:

Press the Reset button (Fig.6A), the green LED will flash for 10 seconds. Press the power button on the handset twice 

whilst the Control Unit’s LED is still flashing. The green LED will then be on without flashing. The remote control and 

Control Unit are now paired. Repeat this procedure with the second Control Unit.

Summary of Contents for Titanium EGO400

Page 1: ...Ref QUATTRO500 600 UM UK REF UM 1 0 Model No EGO400 Titanium Model No EM4446 Enduro REMOTE CARAVAN MOVER Installation guide and user information UK ...

Page 2: ...uct specifications usage safety or installation instructions Si prega di visitare www purpleline co uk caravan movers prima dell installazione per verifi care eventuali aggiornamenti sulle specifiche di prodotto l uso la sicurezza o le istruzioni per l installazione Se il vous plaît visitez www purpleline co uk caravan movers avant l installation pour véri fier les mises à jour sur les spécificati...

Page 3: ...3 3 3 3 4 4 4 4 2 2 2 2 1 1 1 1 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 7 Motor A Motor B 29 Fig A 33 ...

Page 4: ...Fig 1 Fig 2 Fig 3 A B C D E F G H A B C A B C D E F G A Fig 4 Fig 6 A B Fig 5 A EGO400 EGO400 EM4446 EM4446 A B C D E F G ...

Page 5: ...Fig 11 Fig 12 Fig 13 20mm A EGO400 EGO400 EGO400 Fig 7 Fig 8 Fig 10 20mm A Disengaged Position Disengaged Position Engaged Position Engaged Position EM4446 EM4446 EM4446 ...

Page 6: ... Fig 14 Fig 15 185mm min 30mm to 45mm 165mm min 85mm min 2 8mm to 3 5mm 1800mm to 2500mm max Fig 18 Fig 17 L Profile U Profile Caravan Floor CONTROL UNIT BATTERY Fig 19 A 10mm EGO400 EM4446 A A B C Motorside ...

Page 7: ...r A Motor B Draufsicht Bovenaanzicht Overhead View Vista dall alto Vue aérienne Vista superior Motor B Motor A Vorderseite des Wohnwagens Voorkant caravan Caravan Front Direzione di marcia Avant de la caravane Frontal de la caravana ...

Page 8: ...Fig 22 ...

Page 9: ...Motor Unit B 20 10 Cable Trunking P Clips 19 2mm 3 1 Main Cross Bar 21 10 Cable P Clips 10 4mm 4 1 Cross Actuation Centre Bar 22 4 Battery Terminal Connector 8mmØ 5 2 Cross Actuation Insert Bars 23 2 Battery Terminal Connector 6mmØ 6 1 Engagement Tool 24 6 Cable Spade Connectors 7 2 Classic Stop Bolts Nuts 2 pairs 25 3 Cable Number Markers 1 2 3 4 8 2 Upper Classic Clamp Plate 26 3 Cable Polarity ...

Page 10: ...hape profile Please refer to Fig 17 Fig 18 for reference on dimensions and clearances BEFORE you proceed any further with installation If your chassis has different dimensions to those shown in Fig 18 then various chassis clamp adapters are available to suit the majority of UK and Continental caravans please refer to the section entitled Optional Fitting Adapters Note Adjustment of this manner is ...

Page 11: ...ior to fitment see details within the Guarantee section of this manual If with your particular model of mover the motors are not pre assembled onto the framework please follow assembly manual supplied in the motor packaging Place the caravan on a hard level surface The use of a lifting ramp or an assembly pit is ideal for access and personal safety Clean the area of your chassis where you need to ...

Page 12: ...ly assemble the main cross bar 3 inside motor framework side 1 and motor framework side 2 see Fig 1 The nuts bolts Fig 1B on motor framework 1 2 must be no more than finger tight at this stage Place the assembly Fig 1 loosely under the caravan In principle the unit should be fitted in front of the caravan road wheels but if fitting in this position is not possible it is permissible to fit it to th...

Page 13: ...ich vary depending on your location it may be necessary to install an in line fuse between the positive battery cable and the control unit aswell as utilising heavier gauge cabling between the battery isolation switch and control unit when installing a four motor system Please consult your dealer for further details if necessary The Power Isolation Switch 29 will also need to be installed in line ...

Page 14: ...le DO always make sure that after you have finished using the Mover the Battery Power Isolation Switch 29 is switched off and the key is removed and stored in a safe place out of reach of children or other unauthorised people DO always make sure that the remote control is stored in a safe place out of reach of children or other unauthorised people DO always apply the handbrake after manoeuvring be...

Page 15: ...place automatically If the mover has been installed correctly at exactly 20mm away from the tyres when disengaged the amount of force provided onto the tyre by the roller will be sufficient for most circumstances of use Fig 10 Fig 13 To disengage the rollers simply refit the tool onto one of the spindles and rotate away from the tyre Please note that you will feel a small amount of resistance init...

Page 16: ...ig 6A This only needs to be used when replacing a remote control handset Refer to the Before First Use Pairing the Handset and Control s section for reference on this procedure When the Control Unit is connected to power it will perform a self test automatically The 3 LEDs will illuminate for 0 2 seconds and turn off which means there is no error and the unit is functioning correctly As a safety f...

Page 17: ...nery car s tow ball using the mover But please be very careful Use the button controls on the remote control to bring the caravan to the car It is better to reach the tow ball with several short trips rather than trying to do it in one trip When the hitch is right above the tow ball of the vehicle lower the hitch to the ball and engage in the normal way using the jockey wheel Hitch the caravan in ...

Page 18: ...caravan battery before taking any further action Advice on battery voltage Even though batteries are rated at 12V a fully charged battery will provide a charge nearer to 13V A voltimeter reading of 12 7V or higher means that the battery is 100 charged 12 5V is three quarters charged and 12 4V can mean your battery is only 50 charged The caravan mover needs at least 12 5V to function correctly Cara...

Page 19: ...ere is no signal between the remote control and control box the mover will not function at all even though the LED on the remote control is on All error messages will reset automatically after 40 seconds If this does not occur reset the mover by switching off the mover via the isolator switch for at least 10 seconds and turn it on again Then re establish the connection with the remote control by p...

Page 20: ...ect The cost of repair following accidental damage abuse of product or deliberate tampering Warranty is not offered for any type of trade or commercial usage As a result of the recall or modification of all equipment in a model range Force Majeure e g Damage caused by extraordinary events or circumstance beyond anyone s control Damage as a consequence of water ingress Carriage or any additional ch...

Page 21: ... AL KO Vario III AV chassis which has a frame thickness of less than 2 8mm These must be positioned behind the axle using pre drilled holes already available on the chassis so your mover must be fitted behind the axle 16mm Spacers 1 pair Part No CM 028 Use spacers to lower the mover assembly if your chassis has a frame height of between 140 to 185mm A maximum of 3 sets of spacers can be utilised t...

Page 22: ... are approximate The manufacturer reserves the right to change product specification without prior notice E OE IT Fotografie e diagrammi a solo scopo illustrativo Il prodotto reale può differenziare leggermente Tutti i pesi e le dimensioni sono approssimative Il produttore si riserva il diritto di apportare modifiche senza preavviso S O F Photographies et diagrammes pour fins d illustration seulem...

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