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14

TROUBLESHOOTING

Problem

Possible Cause

Possible Solution

When winch 

control is 

activated, the 

winch operates 

only in one 

direction.

Remote control is 
damaged.

Check remote control and its cable. Check all 
connections and replace if  necessary.

Ground and power 
cables are loosely 
connected to battery  
or winch terminals.

Be sure connections are clean and tight.

Battery is not fully 
charged.

Charge the battery.

Battery is inadequate  
or defective.

Replace battery with 650 cold cranking amp 
rating or greater.

Battery terminals are 
corroded.

Clean battery terminals.

Solenoids inside the 
control pack is stuck  
or damaged.

Replace Solenoid Module.

Vehicle not running.

Start vehicle & keep running during winching.

Winch does  

not hold  

a load.

Winch line is spooled 
onto winch drum in  
the wrong direction.

Winch line must exit from the bottom of the 
drum. Re-Spool in the proper direction.

Load exceeds winch 
rating.

Do Not exceed the line pull rating shown in the 
ID label on the winch motor. Refer to the winch 
operators manual for correct rating.

Brake inside the  
winch drum is badly 
worn or broken.

Replace entire drum and brake assembly.

Summary of Contents for 10 STEALTH

Page 1: ...31 92122 4041 REQUIRED TOOLS Safety Glasses Safety Gloves Torque Wrench 13 MM Wrench 15 MM Socket 16 MM Wrench 2 5 MM Hex Allen Key 4 MM Hex Allen Key 1 Phillips Head Screwdriver READ ALL SAFETY MESSA...

Page 2: ...HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN MINOR OR MODERATE INJURY YOU CAN BE MODERATELY HURT AND ALSO MAY SUFFER PROPERTY DAMAGE IF YOU DO NOT FOLLOW INSTRUCTIONS CAREFUL ATTENTION IS...

Page 3: ...N Motor Solenoid Ground Wires FIRE ELECTRICAL SPARK CHEMICAL BURN HAZARDS CONNECTING WINCH TO BATTERY AND WINCH OPERATION MAY CAUSE ELECTRICAL ARCS NEVER INSTALL OR USE WINCH WHERE GASOLINE LEAKS VAPO...

Page 4: ...mm allen key at the drum and remove the line Thread the winch line through the fairlead and re attach the line to the winch drum You now need to pre stretch winch line to ensure even stretching To str...

Page 5: ...perly Your winch should add greater utility and enjoyment to your off road adventures Keep in mind however the weight of your vehicle and the forces required to move it create certain hazards Self rec...

Page 6: ...on the remote With the winch in Free Spool test both the OUT and IN functions of the winch using the red rocker switch on the remote with a short press of the switch The winch will stay powered up as...

Page 7: ...lf is designed to automatically stop receiving commands after 10 minutes of inactivity The winch amber drum light will blink continuously until the winch is turned off The winch will not receive comma...

Page 8: ...three 1 size Phillips head screws that attach the winch controller halves Remote Controller Battery Replacement Carefully remove the old CR123A or CR123 Lithium battery and replace with new Gently ali...

Page 9: ...g Clutch allows operator to manually engage or disengage the spooling drum from the gearset using the clutch lever Winch Clutch Operation Details NEVER ENGAGE OR DISENGAGE CLUTCH IF THE WINCH IS UNDER...

Page 10: ...2 5 mm Allen wrench back out the set screw until the Clutch Handle lifts off but do not remove the handle at this time Rotate the clutch selector to the ENGAGED position You may remove the Clutch Hand...

Page 11: ...th a Battery Friendly low current draw that will get the most winching time from your battery s available charge state A fully charged battery and good connections are essential to the proper operatio...

Page 12: ...67mm x 212mm 3 8 x 82 21 x 6 375 x 10 533 4 mm x 162 mm x 254 mm 85 0 lbs 38 55 kgs 10 x 4 5 254mm x 114 3mm Rated Line Pull Single Line Gear Reduction Ratio Motor Series Wound Drum Size Steel Winch C...

Page 13: ...ounding of thermo relay wire Be sure connections are clean and tight Worn or damaged motor brushes Replace winch motor Vehicle not running Start vehicle keep running during winching Winch Lacks Power...

Page 14: ...ith 650 cold cranking amp rating or greater Battery terminals are corroded Clean battery terminals Solenoids inside the control pack is stuck or damaged Replace Solenoid Module Vehicle not running Sta...

Page 15: ...d Remove and inspect gear carrier assembly Inspect output gear intermediate gear input gear sun gear ring and gear ring output Remove burns with file Winch is not mounted correctly or square on the wi...

Page 16: ...installation damage alteration modification failure to maintain or attempted repair or service by anyone not authorized by Quadratec b normal wear tear cosmetic damage or damage from moisture or wate...

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