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Page  44

7019-221C

November 14, 2011

Santa Fe Pellet Insert

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement 
parts for your appliance please provide model number and serial number. All parts listed 
in this manual may be ordered from an authorized dealer.

Stocked

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

18

Snap Disc, 110-20 # 1

SRV230-1220

Y

19

Face Right

SRV7019-116

20

Access Panel Assembly

7019-025

21

Outer Skin Left / Right Side

Interchangeable

7019-100

22

Blower, Exhaust Combustion

812-4400

Y

Gasket, Exhaust Combustion Blower      (between…)

...Motor & Housing

812-4710

Y

...Housing & Stove

240-0812

Y

23

Exhaust Transition Assembly

414-5100

Flue Adapter Flange Gasket

7036-180

Latch, Draw

229-0230

24

Flue Collar Assembly

7019-031

25

Blower, Convection

812-4900

Y

Blower Magnet

Pkg of 10

7019-188/10

26

Outer Skin Back

SRV7019-101

27

Feed Assembly

812-4760

Y

27.1

Screw 8-32 x 3/8

Pkg of 40

225-0500/40

Y

27.2

Feed Motor

812-4421

Y

27.3

Collar, Set, 7/8

229-0520

27.4

Bearing, Feed System, Nylon

SRV7000-598

Y

27.5

Gasket, Feed Motor

240-0731

Y

27.6

Feed Spring Assembly (Only)

SRV7001-046

Y

27.7

Screw, 5/16-18 x 1/4

Pkg of 25

225-0550/25

Y

28

Wire Harness/Junction Box

7019-166

Y

29

Control Board 3 Speed

SRV7000-205

Y

Wing Thumb Screw 8-32 X 1/2

Pkg of 24

7000-223/24

Y

30

Snap Disc # 2

SRV7000-268

Y

Bracket, Snap Disc

7005-253

31

Vacuum Switch

SRV7000-531

Y

32

Plate, Cover, Outer Can

480-1300

33

Outer Skin, Top

SRV7019-106

Additional service part numbers appear on following page.

Ending Manufacturing Date: Active

27.1

27.2

27.3

27.4

27.5

27.6

27.7

#27 Feed Assembly

Summary of Contents for SANTAFEI-MBK

Page 1: ...starts to glow you are overfiring Reduce feed rate Overfiring will void your warranty Comply with all minimum clearances to com bustibles as specified Failure to comply may cause house fire Check bui...

Page 2: ...s Association CSA B415 1 and Title 40 of the U S Code of Federal Regulations Part 60 SubPart AAA OMNI Test Laboratories Accrediations The Standards Council of Canada the American National Standards In...

Page 3: ...C Grille Installation 18 D Door Handle Remvoal 19 E Door Removal 19 F Adjustable Hearth Support 20 G Panel Trim 21 H Log Set Placement 22 I Thermostat Installation 23 Section 8 Operating Instructions...

Page 4: ...t Insert LABORATORY OMNI Test Laboratories Inc REPORT NO 061 S 77d 6 2 TYPE Solid Fuel Room Heater Pellet Fuel Burning Type Insert STANDARD ASTM E1509 2004 ULC S628 93 and ULC ORD C1482 M1990 Room Hea...

Page 5: ...e loca tion of the vent termination CAUTION If burning shelled field corn you must use ap proved venting specifically designed for corn to prevent corro sion or degradation Follow the instructions fro...

Page 6: ...eason Ensure adequate outdoor air for all combustion appliances and exhaust equipment Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance Avoid...

Page 7: ...met 8 The masonry chimney is inspected by a profes sional and is clean or the factory built metal chimney is installed according to the manufac turer s instructions and clearances 9 The chimney meets...

Page 8: ...ces A Appliance Dimensions Figure 8 3 Front View Figure 8 1 Top View Figure 8 2 Side View 21 1 2 546mm 28 7 8 733mm 23 5 8 600mm 8 203mm C L 12 3 4 324mm 8 5 8 219mm 23 584mm 25 3 8 645mm Panel A B St...

Page 9: ...A C B D C B 0 in Clearance To Exposed Section And Face Trim C L B Clearance To Combustibles UL and ULC Inches Millimeters A Top of Hopper Top Vent 2 0 51 Rear Vent 2 5 64 B Side of Hopper Top or Rear...

Page 10: ...nufacturers instructions for installation The original factory built clearance fireplace chimney cap must be re installed after installing the approved chimney liner meeting type UL 103 HT requirement...

Page 11: ...eveling the insert The fireplace must not be altered except for the exceptions listed below Do not removal the bricks and mortar from the existing fireplace The following modifications are premissible...

Page 12: ...n installing venting system WARNING B Venting Termination Requirements 1 Termination must exhaust above air inlet elevation It is recommended that at least 60 inches 1524mm of verti cal pipe be instal...

Page 13: ...1 foot of horizontal pipe and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe D Pipe Selection Chart The table below can help you calculate the equivalent feet of pipe wh...

Page 14: ...aw outside combustion air from Wall floor or ceiling cavity Enclosed space such as an attic or garage NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations di...

Page 15: ...TE In Canada only a full reline is allowed per ULC S628 93 ORD ULC C1482 M1990 NOTE In Canada this fireplace insert must be installed with a continous chimney liner a 6 inch 152mm in diam eter extendi...

Page 16: ...mbustibles and floor protection requirements on pages 9 10 for listings to combus tibles and appropriate chimney systems 6 Use silicone to create an effective vapor barrier at the location where the c...

Page 17: ...lex pipe and run pipe through wall 5 Attach hose to outside termination cap with second hose clamp 6 Secure termination cap to outside surface 7 Secure trim ring to interior wall Tools Needed Phillips...

Page 18: ...lat installed on the grilles and after the grilles are installed on the appliance they are then finger bent into position 4 Attach the 4 grille bracket covers to the lower 4 grilles and the top 3 gril...

Page 19: ...door Using a 5 32 Allen wrench loosen set screw by a couple of turns but do not remove 2 Push the pin completely out and remove the handle 3 Re install in reverse order E Door Removal 1 Remove the doo...

Page 20: ...mely difficult once trim has adhered to tape Do a dry run first without removing paper from tape 6 Place cut edge of trim under top lip and into position on scissors Place side pieces on first and the...

Page 21: ...re are 2 screws for each leg Figure 21 2 2 Open the hopper lid by pulling toward you This will make it easier to set the panels in place Secure the panels to the insert 2 screws per leg as shown in Fi...

Page 22: ...n Optional Firepot Top Log Installation Figure 22 1 Figure 22 2 Figure 22 3 Figure 22 4 Place the log over the firepot The charred area on the log is turned toward the back not the front The log will...

Page 23: ...t is located too close to the appliance you may need to set the temperature setting slightly higher to maintain the desired tem perature in your home 3 There is a 4 screw terminal block located on the...

Page 24: ...ce will automatically light and deliver heat When the room is up to temperature and the thermostat is satisfied the red call light will shut off and the appliance will shut down The red call light is...

Page 25: ...bol to increase the feed rate and flame height or towards the symbol to decrease the feed rate and flame height 3 Re tighten the wing nut F Feed Rate Adjustment Instructions D Starting Your First Fire...

Page 26: ...Noise is caused by metal expanding and contracting as it heats up and cools down similar to the sound pro duced by a furnace or heating duct This noise does not affect the operation or longevity of y...

Page 27: ...Make sure front door is closed Replace control box Call light on No fire Partially burned fuel in firepot Firepot clean out plate not closed Firepot is dirty missed ignition Check that firepot clean...

Page 28: ...using loss of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed assemb...

Page 29: ...p of baffle Clean behind rear brick panels Change fuel brand to pre mium Check that firepot clean out plate is fully closed Reduce feed rate using feed rate adjustment control rod located inside hoppe...

Page 30: ...ion for each step listed in the chart below Cleaning or Inspection Frequency Daily Weekly Monthly Yearly Ash Pan Every 5 bags of fuel OR X Ash Removal from Firebox More frequently depending on the fue...

Page 31: ...on page 26 4 Cleaning Ash Drawer Frequency Weekly or every 5 bags of fuel By Homeowner Locate the ash drawer underneath the firepot and slide the ash drawer straight out Empty into a non combustible...

Page 32: ...rick set 8 Cleaning the Glass Frequency When clear view of the firepot is obscure By Homeowner a Appliance must be completely cool before cleaning glass b Use a damp paper towel or any non abrasive gl...

Page 33: ...pected at least once every year to determine if clean ing is necessary The venting system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there...

Page 34: ...s more than half way up the firepot By Homeowner Poor quality pellet fuel or lack of maintenance can create conditions that make the firepot fill quickly with ashes and clinkers This condition makes t...

Page 35: ...ory for shipping purposes only This can be removed once the appliance is installed Lift up blower from the magnet and remove g Re install in reverse order Wing nut plate installed for shipping purpose...

Page 36: ...iter wires are clear of any movement i e ash drawer firepot cleaning rod cleaning slide plates etc f Re install the ash drawer and then re install the side panel and re connect the power a The door ha...

Page 37: ...lity Figure 37 4 6 The baffle does not completely cover the top of the firebox There is an opening on the left as shown in Figure 37 5 Tabs Figure 37 4 Figure 37 5 H Baffle Brick Set Removal 1 Follow...

Page 38: ...4 2011 R Santa Fe Pellet Insert Figure 38 2 Hook on left side Tab on right side Figure 38 3 Figure 38 4 Figure 38 5 Lift brick pull forward at an angle and drop down into notches Figure 38 1 Re instal...

Page 39: ...e the thermocouple cover ceramic protection tube The thermocouple sends a millivolt signal to the control box indicating the preset temperatures of the green and red lights have been obtained When des...

Page 40: ...ly reset itself Thermocouple Burn Selector Thermostat Block Igniter Call Light Snap Disc 3 Reset Button Fuse Receptacle Snap Disc 1 Exhaust Blower Convection Blower Vacuum Switch Snap Disc 2 Capacitor...

Page 41: ...Exhaust Collar Power Cord Recpticle Terminal Block Center 2 Screws for Thermostat Wires or Remote 110 Outlet for Remote Control Only unfused Fuse Red Call Light Outside Air Inlet Figure 41 1 Cleaning...

Page 42: ...14 2011 R Santa Fe Pellet Insert C Exploded View Figure 42 1 Part number list on following page Ending Manufacturing Date Active 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 2...

Page 43: ...7019 007 Black Nickel 7019 189 Gold 7019 159 Nickel 7019 162 6 Grill Bracket Cover 7019 199 7 Lower Grill Assembly 4 Pc Black 7019 008 Black Nickel 7019 190 Gold 7019 160 Nickel 7019 163 8 Ash Draw A...

Page 44: ...36 180 Latch Draw 229 0230 24 Flue Collar Assembly 7019 031 25 Blower Convection 812 4900 Y Blower Magnet Pkg of 10 7019 188 10 26 Outer Skin Back SRV7019 101 27 Feed Assembly 812 4760 Y 27 1 Screw 8...

Page 45: ...0 Y 36 4 Firepot Assembly SRV414 5200 Y Bolt Firepot 1 1 4 Long Pkg of 25 225 0120 25 Y Bushing Firepot 410 8320 Y Floor Firepot 414 0290 Y Gasket Firepot 240 0930 Y 36 5 Thermocouple 812 4470 Y 36 6...

Page 46: ...Outside Air Kit Rear 811 0872 Channel Air Intake 413 7040 Cover Outside Air Kit Floor 411 1071 Hose Alum Flex 2 Inch X 3 Ft 200 0860 Outside Air Cap Assembly 7001 044 Outside Air Collar Assembly 7001...

Page 47: ...10 25221A 10 Y Nut Ser Flange Small 1 4 20 Pkg of 24 226 0130 24 Y Nut Wing 8 32 Pkg of 24 226 0160 24 Y Screw Flat Head 1 4 20 Pkg of 24 7000 130 24 Y Screw Flat Head Philips 8 32 X 1 2 Pkg of 10 832...

Page 48: ...Page 48 7019 221C November 14 2011 R Santa Fe Pellet Insert Date of Service Performed By Description of Service E Service And Maintenance Log...

Page 49: ...R November 14 2011 7019 221C Page 49 Santa Fe Pellet Insert F Homeowner s Notes...

Page 50: ...Page 50 7019 221C November 14 2011 R Santa Fe Pellet Insert G Warranty Policy...

Page 51: ...R November 14 2011 7019 221C Page 51 Santa Fe Pellet Insert...

Page 52: ...195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840261 6848441...

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