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November 22, 2011

7014-188C

Page  5

CB1200-I Pellet Insert

2

Getting Started

A.  Design, Installation & Location Consider-

ations

Warning! Risk of Fire

 

Damaged parts could impair safe 

operation. Do NOT install damaged, incomplete or substitute 
components. 

1. Appliance Location

NOTICE: 

Check building codes prior to installation.

•  Installation MUST comply with local, regional, state and 

national codes and regulations.

•  Consult  insurance  carrier,  local  building  inspector,  fi re 

offi cials or authorities having jurisdiction over restrictions, 
installation inspection and permits.

It  is  a  good  idea  to  plan  your  installation  on  paper,  using 
exact  measurements  for  clearances  and  fl oor  protection, 
before actually beginning the installation

Consideration must be given to:

•  Safety, convenience, traffi c fl ow

•  Placement of the chimney and chimney connector.  

•  If you are not using an existing chimney, place the appli-

ance where there will be a clear passage for a factory-
built listed chimney through the ceiling and roof.  

•  Installing an optional outside air kit would affect the loca-

tion of the vent termination.

CAUTION!

   

If  burning  shelled  fi eld  corn,  you  must  use  ap-

proved venting specifi cally designed for corn to prevent corro-
sion or degradation.  Follow the instructions from the venting 
manufacturer.

Since  pellet  exhaust  can  contain  ash,  soot  or  sparks,  you 
must consider the location of:

•  Windows

•  Air Intakes

•  Air Conditioner

•  Overhang, soffi ts, porch roofs, adjacent walls 

•  Landscaping, vegetation

When locating vent and venting termination, vent above roof 
line when possible.

Marginal Location:
•  Below peak

Location NOT recommended:
•  Not the highest point of the roof
•  Wind loading possible

Multi-level Roofs

Windward 

Leeward

Recommended:
Outside Air Intake
on windward side

NOT recommended:
Outside Air Intake
on leeward side

Recommended Location:
•  Above peak

Recommended:
•  Insulated exterior chase 

in cooler climates

Recommended Location:
•  Above peak
•  Inside heated space

Location NOT recommended:
•  Too close to tree
•  Below adjacent structure
•  Lower roof line
•  Avoid outside wall

Marginal Location:
•  Wind loading possible

NOTICE:   

Locating  the  appliance  in  a  location  of 

considerable air movement can cause intermittent smoke 
spillage from appliance. Do not locate appliance near:

• 

Frequently open doors

• 

Central heat outlets or returns

Figure 5.1

Summary of Contents for PELLET INSERT CB1200MI-MBK

Page 1: ...y Comply with all minimum clearances to com bustibles as specified Failure to comply may cause house fire Check building codes prior to installation Installation MUST comply with local regional state...

Page 2: ...m 3 76mm 6 152mm 8 203mm DO NOT REMOVE THIS LABEL NE PAS ENLEVER L TIQUETTE SERIAL NO NUM RO DE S RIE Report Rapport 061 S 13 2 DO NOT REMOVE THIS LABEL NE PAS ENLEVER L TIQUETTE Manufactured by Fabri...

Page 3: ...Rear Shroud Installation 18 19 B Outside Air Kit 20 C Adjustable Hopper Option 20 D Grille Installation 20 E Adjustable Hearth Support 21 F Panel Trim 22 23 G Brick Set Installation 24 H Brick Clip In...

Page 4: ...3 2 TYPE Solid Fuel Room Heater Pellet Fuel Burning Type Insert STANDARD ASTM E1509 95 ULC S628 93 ULC S610 M87 ULC S628 M93 and ULC ORD C1482 M1990 Room Heater Pellet Fuel Burning Type and UM 84 HUD...

Page 5: ...e loca tion of the vent termination CAUTION If burning shelled field corn you must use ap proved venting specifically designed for corn to prevent corro sion or degradation Follow the instructions fro...

Page 6: ...n appliance is drafting successfully all combustion byproducts are exiting the home through the chimney Considerations for successful draft include Preventing negative pressure Location of appliance a...

Page 7: ...erials have been met 8 The masonry chimney is inspected by a profes sional and is clean or the factory built metal chimney is installed according to the manufac turer s instructions and clearances 9 T...

Page 8: ...3 Side View Panel A B Standard 30 inches 762mm 40 inches 1016mm Large 33 inches 838mm 50 inches 1270mm B A 30 in 762mm 22 in 559mm 19 1 2 in 495mm 11in 279mm 11 279mm 25 1 2 in 648mm 12 in 305mm 13 in...

Page 9: ...NCE TO EXPOSED SECTION AND FACE TRIM Rear Shroud Kit is Required for Built In Installation A Top of Shroud Top Vent 3 0 76 Rear Vent 0 0 B Sides of Inside Shroud Top or Rear Vent 0 0 C Back of Inside...

Page 10: ...TE A Quadra Fire floor protector Part 811 0730 is available through your dealer to be used as a floor protec tor for the section under the insert body only Floor protec tion to front and sides of inse...

Page 11: ...eptable H Prefabricated Metal Chimney The chimney can be new or existing masonry or prefabricated and must meet the following minimum requirements Must be minimum 6 inch 152mm inside diameter of high...

Page 12: ...open position Removal of smoke shelf or baffle Removal of ember catches Removel of fire grate Removal of view screen curtain Removal of doors External trim pieces which do not affect the operation of...

Page 13: ...o be the same as minimum clearance to vinyl inside corners Clearance of a termination cap below electrical service shall be the same as minimum clearance to vinyl soffits Clearance of a termination ca...

Page 14: ...e flow of exhaust gases under positive pressure as 1 foot of horizontal pipe and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe D Pipe Selection Chart The table below can...

Page 15: ...er draw outside combustion air from Wall floor or ceiling cavity Enclosed space such as an attic or garage NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustratio...

Page 16: ...e Air Vertical Figure 16 1 Outside Air Termination at Chimney Top Vertical 305mm min below 305mm min above NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insula ti...

Page 17: ...pages 9 10 for listings to combustibles and appropriate chimney systems 6 Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the the...

Page 18: ...nt Includes Vent pipe and two 1 4 20 x 3 4 inch bolts with nuts Part 811 0660 3 inch Top Vent Adapter or Part 811 0670 4 inch Top Vent Adapter Vertical Exhaust Transition Pipe Top Vent Adapter Figure...

Page 19: ...2 If your installation does not include an outside air kit attach cover plate with 4 screws 3 Attach left shroud panel using seven screws 3 on top and bottom and 1 along the side Figure 19 3 Top Vent...

Page 20: ...Flex Hose Hose Clamp Collar Assembly Trim Ring Hose Clamp Termination Cap Assembly Figure 20 1 Attach hose clamp to intake air collar Outside air flex pipe D Grille Installation Figure 20 3 1 Remove...

Page 21: ...extremely difficult once trim has adhered to tape Do a dry run first without removing paper from tape 6 Place cut edge of trim under top lip and into position on scissors Place side pieces on first a...

Page 22: ...ure 22 4 Figure 22 5 Figure 22 6 NOTE Right and left side curtains are shipped with the insert 1 Unpack and lay out parts face down flanges up on a non abrasive surface as shown in Figure 22 1 Install...

Page 23: ...while installing 4 8 32 x 3 8 inch screws into holes in panel support If screws have been factory installed tighten to secure panel to panel support Return hopper lid to closed position 7 Install a c...

Page 24: ...need to be installed on the outer edge of baffle to keep the brick set in place Remove the baffles from the appliance before installing the brick clips 2 Using pliers bend the brick clip slightly past...

Page 25: ...quipped with an adjustable heat anticipator The current rating is 05 amps The anticipator needs to be adjusted to the lowest setting available 2 When mounting a thermostat on a wall be sure to follow...

Page 26: ...llets The only change in operation is that the feed rate may require a slight adjustment The BTU output of the appliance varies slightly compared to pellets depending on the quality of the Fire Risk W...

Page 27: ...e heat output control switch to the desired setting Odors and vapors released during initial operation Curing of high temperature paint Open windows for air circulation Odors may be irritating to sens...

Page 28: ...too high or too low you will F Feed Rate Adjustment Instructions need to adjust the feed rate Wait until the appliance has been burning for 15 minutes before making your adjustments and allow 15 minu...

Page 29: ...ss The more it burns on low the more frequent clean ing of the glass is required 4 Fire has tall flames with black tails and is lazy 4 The feed rate needs to be reduced or the firepot needs cleaning H...

Page 30: ...s clean Make sure front door is closed Replace control box Call light on No fire Partially burned fuel in firepot Firepot clean out plate not closed Firepot is dirty missed ignition Check that firepot...

Page 31: ...of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed assembly Check th...

Page 32: ...ove stainless steel baffle from firebox to clean ash from on top of baffle Clean behind rear brick panels Change fuel brand to pre mium Check that firepot clean out plate is fully closed Reduce feed r...

Page 33: ...ion Exhaust More frequently depending on the fuel type OR X Blower Convection More frequently depending on operating environment OR X Door Latch Inspection Prior to heating season OR X Exhaust Path Mo...

Page 34: ...r more frequently depending on ash build up By Homeowner WARNING NEVER pull firepot cleaning rods or cleaning slide plates when appliance is operating Hot pellets may fall into ashpan and may start a...

Page 35: ...fles This will require removing the baffles Please refer to page 37 for instructions on removing the baffles 10 Cleaning the Glass Frequency When clear view of the firepot becomes obscure By Homeowner...

Page 36: ...ency Yearly By Homeowner a Be sure the appliance is allowed to cool has been unplugged and the exhaust blower is off b Remove all ash from the firebox and vacuum thoroughly c Paint all exposed steel i...

Page 37: ...s more than half way up the firepot By Homeowner Poor quality pellet fuel or lack of maintenance can create conditions that make the firepot fill quickly with ashes and clinkers This condition makes t...

Page 38: ...s and slide the glass out the bottom d Slide new glass in reposition the 2 center posts and re install bottom glass frame e Re rope the door 2 Replacing Side Glass NOTE When removing the side glass wi...

Page 39: ...ter are connected to the wire harness with 1 4 inch male female spade connectors These wires will pull forward approximately 4 to 5 inches 102mm to 127mm Disconnect the spade connections and remove th...

Page 40: ...temperatures of the green and red lights have been obtained When describing the location of a component part it is always AS YOU FACE THE FRONT OF THE APPLIANCE 2 Convection Blower The convection blow...

Page 41: ...t itself 19 Snap Disc 3 Burn Back Protector 250 F Snap disc 3 is mounted on the right side of the auger tube just below feed motor and has a reset button To access it remove the right side panel If th...

Page 42: ...al Block Center 2 Screws for Thermostat Wires Power Outlet Heat Output Switch Reset Button Red Call Light Fuse Control Box Blue Blinking Light Red Green Light B Component Locations Figure 42 1 Exhaust...

Page 43: ...2 2011 7014 188C Page 43 CB1200 I Pellet Insert C Exploded Drawing Figure 43 1 Part number list on following pages Classic Bay Millennium Insert Pellet 4 5 6 7 8 9 10 11 12 13 17 16 15 14 19 18 20 21...

Page 44: ...2 3690 Y 3 1 Screw 8 32 X 3 8 PH Pkg of 40 225 0500 40 Y 3 2 Feed Motor 812 4421 Y 3 3 Collar Set 7 8 229 0520 3 4 Feed Bearing SRV7000 598 Y 3 5 Mount Feed Motor 410 7172 3 6 Gasket Feed Motor 240 07...

Page 45: ...3171 Y 11 6 Heating Element Assembly 18 Loop Igniter Pkg of 1 SRV7000 462 Y Pkg of 10 SRV7000 462 10 Y Wing Thumb Screw 8 32 X 1 2 Pkg of 24 7000 223 24 Y 12 Door Assembly Black DR CB12 MBK B Gold DR...

Page 46: ...l Light Lens Cover 812 0750 Y Call Light Fluorescent SRV7000 122 Component Pack Includes Firepot Cleanout Tool Power Cord Wire Harness For Thermostat Owners Manual Caution Label Paint Warranty Card Ho...

Page 47: ...33 in x 50 in SP CB12I3350 GD Bracket L Trim Qty 2 832 0840 Logo Quadra Fire Gold 200 3180 Trim Panel Set Gold 250 4660 Panel Set Large W Nickel Trim 33 in x 50 in SP CB12I3350 NL Bracket L Trim Qty 2...

Page 48: ...TENERS Avk Rivnut Repair Kit 1 4 20 3 8 16 Rivnut Tools RIVNUT REPAIR Y Bolt Firepot 1 1 4 Long Pkg of 25 225 0120 25 Y Bumper Rubber Pkg of 12 SRV224 0340 12 Y Ceramic Nuts Igniter Pkg of 12 812 0730...

Page 49: ...R November 22 2011 7014 188C Page 49 CB1200 I Pellet Insert Date of Service Performed By Description of Service E Service And Maintenance Log...

Page 50: ...Page 50 7014 188C November 22 2011 R CB1200 I Pellet Insert F Warranty Policy...

Page 51: ...R November 22 2011 7014 188C Page 51 CB1200 I Pellet Insert...

Page 52: ...195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840261 6848441...

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