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MT VERNON-AE TROUBLE SHOOTING MANUAL

7020-057C

4-24-08

CONTROL BOARD

SRV7000-456 Rev C

CONTROL BOARD SPECS  7.5 CODE: (Rev 2 fuel tables)

FUEL

UFTI      SS LOW   SS MED   MAX IGNITER TIME    A/C CYCLE TIME    SHUTDOWN TIME

CORN:   

 

0          14 MIN   12 MIN

14 MIN   

 

2.4 HRS* 

 

    10 MIN

UTILITY PELLET:

1

 4 MIN     5 MIN

  4 MIN   

 

1.2 HRS* 

 

    10 MIN

SOFTWOOD:   

2

 4 MIN     5 MIN

  4 MIN   

 

3.2 HRS* 

 

    10 MIN

SUNFLOWER SEEDS: 3

 4 MIN     5 MIN

  4 MIN   

 

2.4 HRS* 

 

    10 MIN

WHEAT: 

 

4          10 MIN   10 MIN

10 MIN   

 

1.8 HRS* 

 

    10 MIN

HARDWOOD PELLET: 5

 4 MIN     5 MIN

  4 MIN   

 

2.1 HRS* 

 

    10 MIN

*NOTE:  AUTOCLEAN CYCLES TIMES ARE ESTIMATED WHEN THE UNIT IS RUN AT THE “HIGH” OUTPUT SETTING.

UPDATES:

SRV7000-323

ECO 56401 --- CHANGED FROM 

6.9 TO 6.10A CODE

.  INSTALLED POWER STROKE CODE FOR AUTOCLEAN AND 

CHANGED TO THE “QUIET” CONVECTION BLOWER CURVE.  REV 2 FUEL TABLES ALSO INSTALLED.  (1-11-07)

SRV7000-330

ECO 56476 -- RELEASED WITH THE 

7.2 CODE

.  HIGH ELEVATION FUEL TABLES INSTALLED.  2 CONVECTION 

BLOWER SPEED OPTIONS INSTALLED, 135 & 165 DEGREES TO GET TO THE HIGH BLOWER SPEED & EXHAUST 
BLOWER STAYS ON DURING THE AUTO-CLEAN CYCLE AND 20 MINUTES AFTER AUTO-CLEAN IS COMPLETED.  
(8-2-07 // SN 0072232364 INSERT /// SN 0072279399 FS)

SRV7000-456

ECO 58315 -- RELEASED WITH THE

 7.3 CODE

0$'(620(83'$7(6727+((852)8(/7$%/(67KH\FDQ

EHDFFHVVHGE\WXUQLQJWKHURWDU\VZLWFKWRSRVLWLRQ

REV B --- RELEASED WITH THE 

7.4 CODE.

  ADDRESSED PREVIOUS AUTO-CLEAN PROBLEMS. SN 00700200343

REV C --- RELEASED WITH THE 

7.5 CODE

.  ADDRESSED LOGIC PROBLEM WITH VAC SWITCH & AUGER JAM.

PAGE 7

Summary of Contents for MT. VERNON AE

Page 1: ...1445 N Highway Colville Wa 99114 ZZZ TXDGUD UH FRP ZZZ TXDGGHDOHU FRP 7020 057C April 28th 2008 MT VERNON AE TROUBLE SHOOTING MANUAL THIS MANUAL IS INTENDED FOR TRAINED QUALIFIED DEALER USE ONLY...

Page 2: ...SHOOTING FIRE POT AUTOCLEAN THERMOCOUPLE TROUBLE SHOOTING IGNITER TROUBLE SHOOTING POWER SUPPLY TROUBLE SHOOTING DOOR HOPPER FUEL LEVEL SENSOR TESTING WALL CONTROL TROUBLE SHOOTING USB CORD OPERATION...

Page 3: ...MPERATURE THE WALL CONTROL WILL STATE STARTUP IN THE TOP LEFT 251 5 VHW DW WHPS PXVW EH GHJUHHV DERYH URRP WHPS 4 EXHAUST BLOWER SPEEDS UP AND STARTS TO CREATE A VACUUM IN THE FIREBOX 3 IGNITER TURNS...

Page 4: ...IN SPEED 11 SOFT START MEDIUM WILL DISPLAY AFTER SOFT START LOW HAS EXPIRED THE LENGTH OF THIS MODE WILL VARY DEPENDING ON THE FUEL SELECTED 9 SOFT START LOW IS A TIMED MODE AND WILL VARY IN LENGTH D...

Page 5: ...WILL SHUT OFF 16 THE UNIT WILL GO INTO SHUTDOWN MODE THIS MODE WILL LAST FOR 10 MINUTES THE DROP TUBE T COUPLE WILL ALSO COOL DOWN AND REDUCE THE SPEED OF THE CONVEC TION BLOWER 17 THE UNIT WILL DISPL...

Page 6: ...UP MODE TO ENGAGE THE WALL CONTROL WILL WALK YOU THROUGH THE LIGHT UP PROCEDURES Note Igniter will not work during battery operation CONTROL BOARD 12 volt battery VWLPDWHG DPS GUDZ LV EHWZHHQ DPSV dur...

Page 7: ...56401 CHANGED FROM 6 9 TO 6 10A CODE INSTALLED POWER STROKE CODE FOR AUTOCLEAN AND CHANGED TO THE QUIET CONVECTION BLOWER CURVE REV 2 FUEL TABLES ALSO INSTALLED 1 11 07 SRV7000 330 ECO 56476 RELEASED...

Page 8: ...PAGE 11 EXHAUST BLOWER TROUBLE SHOOTING CONV BLOWER JAMMED SEE PAGE 10 CONVECTION BLOWER TROUBLE SHOOTING MIN FP TEMP UNIT IS OUT OF FUEL OR CHECK FOR PROPER FUEL SETTINGS THIS CODE WOULD DISPLAY ANY...

Page 9: ...LASS CHECK THE FUEL SETTINGS AND MAKE SURE THE UNIT IS CLEAN SEE PAGE 20 CLEANING MAINTENANCE IGNITER IS NOT GETTING HOT SEE PAGE 15 IGNITER TROUBLE SHOOTING ENSURE THE IGNITER CHAMBER UPDATE HAS BEEN...

Page 10: ...HFWRU SLQV WHVW IRU EURNHQ ZLUHV Check over heat snap disc 230 1290 7KLV LV ORFDWHG RQ WKH SHOOHW GURS FKXWH V LW WULSSHG Check drop tube thermocouple 7000 381 7KLV KDV WR SURGXFH PLOOLYROWV WR WXUQ W...

Page 11: ...uctions OHDQ IDQ EODGHV FKHFN IDQ EHDULQJ Check blower connections RORU RI ZLUHV RQQHFWRU SLQV WHVW IRU EURNHQ ZLUHV Check over heat snap disc 230 1290 7KLV LV ORFDWHG RQ WKH SHOOHW GURS FKXWH V LW WU...

Page 12: ...VXUH WKH GRRU KRSSHU OLG LV FORVHG DQG WKH LFRQV RQ WKH ZDOO FRQWURO DUH QRW GLVSOD HG Check over heat snap disc 230 1290 7KLV LV ORFDWHG RQ WKH SHOOHW GURS FKXWH V LW WULSSHG Check the vacuum switch...

Page 13: ...ODFH WKLV SDUW LI LW LV QRW DW OHDVW D 5HY RU higher KHFN UHSRW WKHUPRFRXSOH KHFN IRU PLOOLYROW RXWSXW RU UHSODFH VHH SDJH Check the auto clean microswitch 7000 327 KHFN WKH VZLWFK IRU DQ RSHQ FORVHG...

Page 14: ...LUH I LW LV RYHU EHQW WKH ZLUH FDQ EUHDN RU FUDFN FDXVLQJ LQFRUUHFW WHPSHUDWXUH UHDGLQJV RU D UHSRW WKHUPRFRXSOH HUURU FRGH I D XQLW LV EXUQLQJ RUQ D FUDFN LQ WKH WKHUPRFRXSOH RU D GHIHFWLYH MXQFWLRQ...

Page 15: ...DURXQG RKPV RU DSSO GLUHFW SRZHU WR LW 7KLV LV DQ FRPSRQHQW Check the AC power supply harness 7034 220 KHFN IRU SRZHU RU D EURNHQ FRQQHFWLRQ Check for power at the igniter harness 7034 199 0DNH VXUH...

Page 16: ...LUHV DUH QRW EDFNZDUGV RQ WKH KDUQHVV 5HSODFH WKH DPS IXVH RU SRZHU VXSSO LI WKHUH DUH QRW DQ YROWV If unit is making a chirping noise wall control is blank KHFN WKH KDUQHVV IRU D VKRUW LQ RQH RI WKH...

Page 17: ...KH FRQQHFWLRQ WR WKH FRQWURO ERDUG 5HSODFH WKH VHQVRU LI SUHYLRXV FKHFNV DUH JRRG IF YOU GET THE HOPPER OPEN ICON KHFN WKH KRSSHU GRRU 0DNH VXUH LW LV FORVHG KHFN WKH VHQVRU PRXQW PDJQHW KHFN WKH FRQQ...

Page 18: ...V SUHVHQW UHSODFH WKH ZDOO FRQWURO Check the white wire if you get a no communica tion screen KHFN IRU D EURNHQ ZLUH RU EDG FRQQHFWLRQ I WKH ZLUH FRQQHFWLRQV DUH JRRG UHSODFH WKH FRQWURO ERDUG SRV7000...

Page 19: ...CORD AE LDJQRVWLF 7RRO 0DNH VXUH WKH ZDOO FRQWURO VD V RII DQG DOO EORZHUV DUH RII 3OXJ LQ 86 FRUG WR ZDOO FRQWURO DQG WKH FRPSXWHU RZQORDG WKH 8 7 V IURP WKH VWRYH KHFN IRU YHUVLRQ RI VRIWZDUH DQG XS...

Page 20: ...HU PXVW EH RII EHIRUH RX FDQ XQSOXJ WKH DSSOLDQFH EHIRUH VHUYLFLQJ 6PRNH VSLOODJH LQWR WKH URRP FDQ RFFXU LI WKH DSSOLDQFH LV QRW FRRO EHIRUH XQSOXJJLQJ 7KH DSSOLDQFH PXVW EH LQ FRPSOHWH VKXWGRZQ FRPS...

Page 21: ...RYH DQ UHVLGXH EXLOG up in the drop tube Figure 2 4 UVH WKH FUHYLFH WRRO WR QLVK FOHDQLQJ WKH KHDW H FKDQJHU QV W LV FULWLFDO WKDW WKH H KDXVW H LWV WKH EDFN RI WKH UHER RRU OHIW DQG ULJKW EH WKRURXJK...

Page 22: ...PRXQWHG LQ WKH ERWWRP ULJKW UHDU RI WKH DSSOLDQFH Figure 5 E 8VH DQ QXW GULYHU WR ORRVHQ DOO VL QXWV EXW GR QRW UHPRYH 5RWDWH WKH EORZHU DQG UHPRYH IURP WKH KRXVLQJ Figure 6 F 6HW WKH EORZHU RQ WKH W...

Page 23: ...OM SLIDE PART 7034 153 FIREPOT TOP PART 7034 010 IGNITER HEATING ELEMENT 7000 226 GASKETS CONVECTION 18 7000 329 EXHAUST BLOWER TRANSITION 7000 332 EXHAUST ROUND WHITE 7000 423 FEED MOTOR GASKET 7034...

Page 24: ...LEFT 1 7005 110 DOOR RIGHT 2 7005 109 FRONT LOWER 3 7036 122 FRONT UPPER 4 7036 105 HOPPER LID 5 7036 107 SIDE PLATE 6 7036 103 TOP PLATE 7 7036 101 MT VERNON AE CAST PARTS ASHLIP 8 7005 111 FRONT PL...

Page 25: ...MT VERNON AE TROUBLE SHOOTING MANUAL 7020 057C 4 24 08...

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