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EXPEDITION II AUSTRALIAN 

WOOD INSERT

AUTOMATIC COMBUSTION 

CONTROL (ACC)

MODEL NUMBER:

EXPEDITIONII-AU

Installation Manual

Installation & Appliance Set-Up

INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.

NOTICE: DO NOT DISCARD THIS MANUAL

• 

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vapors and liquids in the vicinity of this or any 

other appliance.

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your warranty.

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If the information in these instructions is 

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causing property damage, personal injury, 

or death.

WARNING

!

HOT SURFACES!

Glass and other surfaces are hot during 

operation AND cool down.

Hot glass and appliance will cause burns.

• 

Do not touch glass until it is cooled

• 

Use leather gloves when reloading fuel

• 

NEVER allow children to touch glass

• 

Keep children away

• 

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as appliance.

• 

Alert children and adults to hazards of high 

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High temperatures may ignite clothing or other 

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Keep clothing, furniture, draperies and other 

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WARNING

!

Fire Risk.

For use with solid wood fuel only.

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WARNING

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Summary of Contents for EXPEDITIONII-AU

Page 1: ...XVWLEOHV DV VSHFL HG DLOXUH WR FRPSO PD FDXVH KRXVH UH If the information in these instructions is QRW IROORZHG H DFWO D UH FRXOG UHVXOW causing property damage personal injury or death WARNING HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass and appliance will cause burns Do not touch glass until it is cooled Use leather gloves when reloading fuel NEVER allow...

Page 2: ... 16 K Altering the Fireplace 16 L Zero Clearance Fireplace 17 0 2YDOL LQJ 5RXQG 6WDLQOHVV 6WHHO LQHUV 17 1 KLPQH HLJKW 5LVH DQG 5XQ 17 5 Appliance Set Up 2XWVLGH LU LW 18 B Stove Pipe or Liner to Flue Collar 19 2SWLRQDO 2ႇVHW GDSWHU 19 D Power Cord 19 E Appliance to Stove Pipe or Liner 19 F Flat Surround 20 ODW 6XUURXQG ZLWK 7ULP LW 21 6WDQGDUG 6XUURXQG DVW 7ULP LW 22 6 Reference Materials 6HUYLFH...

Page 3: ...FDWLRQV 7KLV DSSOLDQFH LV HTXLSSHG ZLWK PP FHUDPLF JODVV 5HSODFH JODVV RQO ZLWK PP FHUDPLF JODVV 3OHDVH FRQWDFW RXU GHDOHU IRU UHSODFHPHQW JODVV PSURSHU LQVWDOODWLRQ DGMXVWPHQW DOWHUDWLRQ VHUYLFH RU PDLQWHQDQFH FDQ FDXVH LQMXU RU SURSHUW GDPDJH RU DVVLVWDQFH RU DGGLWLRQDO LQIRUPDWLRQ FRQVXOW D TXDOL HG installer service agency or your dealer D Non Combustible Materials 0DWHULDO ZKLFK ZLOO QRW LJQL...

Page 4: ...G FORVH WR WKH VOHHSLQJ DUHDV ROORZ WKH VPRNH GHWHFWRU PDQXIDFWXUHU V SODFHPHQW DQG LQVWDOODWLRQ LQVWUXFWLRQV DQG EH VXUH WR PDLQWDLQ UHJXODUO 2 FRQYHQLHQWO ORFDWHG ODVV UH H WLQJXLVKHU WR FRQWHQG ZLWK VPDOO UHV UHVXOWLQJ IURP EXUQLQJ HPEHUV 3 2 GHWHFWRU VKRXOG EH LQVWDOOHG LQ WKH URRP ZLWK the appliance 4 A practiced evacuation plan consisting of at least two escape routes 5 SODQ WR GHDO ZLWK D F...

Page 5: ...ll optional outside air kit with the intake facing prevailing winds during the heating season QVXUH DGHTXDWH RXWGRRU DLU IRU DOO FRPEXVWLRQ DSSOLDQFHV DQG H KDXVW HTXLSPHQW Ensure furnace and air conditioning return vents are not ORFDWHG LQ WKH LPPHGLDWH YLFLQLW RI WKH DSSOLDQFH Avoid installing the appliance near doors walkways or VPDOO LVRODWHG VSDFHV 5HFHVVHG OLJKWLQJ VKRXOG EH D VHDOHG FDQ GHV...

Page 6: ...r the appliance and given to the party responsible for use and operation Hearth Home Technologies recommends the following Photographing the installation and copying this checklist for your file That this checklist remain visible at all times on the appliance until the installation is complete Comments Further description of the issues who is responsible Installer Builder Other Trades etc and corr...

Page 7: ...ew with Cast Surround 3 1 8 in 79mm 3 1 8 in 79mm 17 1 4 in 438mm 17 1 4 in 438mm 23 5 8 in 602mm 23 5 8 in 602mm 31 1 2 in 800mm 31 1 2 in 800mm 43 in 1092mm 43 in 1092mm 31 in 787mm 31 in 787mm 22 1 4 in 564mm 22 1 4 in 564mm 12 3 8 in 313mm 12 3 8 in 313mm Figure 3 5 URQW 9LHZ ZLWK 6PDOO ODW 6XUURXQG 7 ZLWK DVW 7ULP 50 3 4 in 1289mm 50 3 4 in 1289mm 22 1 4 in 564mm 22 1 4 in 564mm 34 in 864mm 3...

Page 8: ...9LHZ ZLWK ODW 6XUURXQG DQG 2SWLRQDO HJUHH GDSWHU 9 5 66 14 1 8 in 359mm 14 1 8 in 359mm 25 3 8 in 645mm 25 3 8 in 645mm 13 3 8 in 340mm 13 3 8 in 340mm 25 3 8 in 645mm 25 3 8 in 645mm Figure 3 11 6LGH 9LHZ ZLWK DVW 6XUURXQG DQG 2SWLRQDO HJUHH GDSWHU 9 5 66 Figure 3 9 6LGH 9LHZ ZLWK ODW 6XUURXQG DQG 2SWLRQDO HJUHH GDSWHU 9 5 66 15 1 8 in 385mm 15 1 8 in 385mm 26 5 8 in 676mm 26 5 8 in 676mm 14 3 8 ...

Page 9: ...RSWLRQDO HUR OHDUDQFH R 120mm 100mm Gap Figure 3 14 Triple Skin Flue Non Combustible Mantel Key 525mm Mantel Shelf 575mm 300mm 575mm 450mm 50mm Gap Figure 3 15 50mm Gap Non Combustible Material 100mm Gap THESE MEASUREMENTS ARE FOR WHEN USING THE OPTIONAL ZERO CLEARANCE BOX PLEASE REFER TO ADDTIONAL MANUAL ...

Page 10: ...hlip Clear of Ashes 575mm Figure 3 19 Figure 3 18 C D A B Minimum Opening Dimensions Millimeters A HLJKW 594 B URQW LGWK 813 C DFN LGWK 606 D HSWK 6WHHO 6XUURXQG 464 HSWK DVW 6XUURXQG 445 NOTE OHDUDQFHV PD RQO EH UHGXFHG E PHDQV DSSURYHG E 6 1 6 NOTE I WULP PHDVXUHPHQW LV RYHU PP LQ GHSWK XVH PDQWOH RU VLGH FOHDUDQFHV WR FRPEXVWLEOHV NOTE 0LQLPXP RSHQLQJ GLPHQVLRQV LQFOXGH D LQFK PP FOHDUDQFH DURX...

Page 11: ...WDOO 0DQXDOB5HY BBB 2 15mmlayersofcompressedcement sheetsorsimilarmaterialwithathermal conductivityof0 003m2 kw Figure 3 20 Fire Risk RPSO ZLWK DOO PLQLPXP FOHDUDQFHV WR FRPEXVWLEOHV DV VSHFL HG DLOXUH WR FRPSO PD FDXVH KRXVH UH WARNING ...

Page 12: ...KH DႇHFWV RI ZLQG WXUEXOHQFH DQG GRZQ GUDIWV RQVLGHU WKH DSSOLDQFH ORFDWLRQ LQ RUGHU WR DYRLG ÀRRU and ceiling attic joists and rafters RFDWH WHUPLQDWLRQ FDS DZD IURP WUHHV DGMDFHQW VWUXFWXUHV XQHYHQ URRI OLQHV DQG RWKHU REVWUXFWLRQV RXU ORFDO GHDOHU LV WKH H SHUW LQ RXU JHRJUDSKLF DUHD DQG FDQ XVXDOO PDNH VXJJHVWLRQV RU GLVFRYHU VROXWLRQV WKDW ZLOO HDVLO FRUUHFW RXU ÀXH SUREOHP 4 4 Chimney System...

Page 13: ...equently open doors Central heat outlets or returns Figure 4 2 increase as necessary until nothing within 3000mm of fluetop increase from 1000mm minimum until clear within 3000mm of flue top any nearby structure 6000mm 3000mm 3000mm or less more than 3000mm 600mm minimum Asphyxiation Risk 2 127 211 7 7 6 SSOLDQFH 72 01 8 6 59 1 127 5 33 1 2 127 211 7 72 1 5 675 87 21 8 7 25 6 67 0 0D DOORZ ÀXH JDV...

Page 14: ... E D TXDOL HG SURIHVVLRQDO SULRU WR LQVWDOODWLRQ 7KH FKLPQH PXVW QRW KDYH FUDFNV ORRVH PRUWDU RU RWKHU VLJQV RI GHWHULRUDWLRQ DQG EORFNDJH HDUWK RPH UHFRPPHQGV D FHUWL HG SURIHVVLRQDO RU D WHFKQLFLDQ XQGHU WKH GLUHFWLRQ RI D FHUWL HG SURIHVVLRQDO F Larger Chimneys 3HU XVWUDOLDQ 6WDQGDUG DOO UHSODFH LQVHUWV EHLQJ LQVWDOOHG LQWR DQ H LVWLQJ PDVRQU UHSODFHV UHTXLUH D IXOO liner NOTICE KHFN ZLWK RXU O...

Page 15: ...G LW ZLOO EH QHFHVVDU WR UHPRYH WKH GDPSHU 6HDO GDPSHU DUHD RI FKLPQH DURXQG FKLPQH FRQQHFWRU ZLWK D KLJK WHPSHUDWXUH VHDODQW RU VHDO LQVHUW DJDLQVW WKH IDFH RI WKH UHSODFH RWK PHWKRGV PXVW EH UHPRYDEOH DQG UHSODFHDEOH IRU FOHDQLQJ DQG UH LQVWDOODWLRQ KHQ SRVVLEOH LQVWDOO DQ DLUWLJKW FOHDQ RXW GRRU WR WKH UHDU RI WKH VPRNH VKHOI UL 1777 Insulated Stainless Steel Liner or Other Approved Lining Syst...

Page 16: ... WKH LQVHUWV OHYHOLQJ EROWV WR DFFRPPRGDWH WKH GLႇHUHQFH KHQ DGGLWLRQDO VKLPPLQJ LV UHTXLUHG XVH QRQ FRPEXVWLEOH PDVRQU RU VWHHO VKLPV 5 0HDVXUH DSSUR LPDWHO WKH DOLJQPHQW RI WKH ÀXH OLQHU ZLWK WKH SRVLWLRQ RI WKH VPRNH RXWOHW KROH RQ WKH LQVHUW WR FKHFN IRU SRVVLEOH RႇVHW I DQ RႇVHW LV UHTXLUHG XVH D SURSHU VWDLQOHVV VWHHO XQLW DYDLODEOH ZLWK WKH FKLPQH OLQHU 6 2QFH WKH DERYH LWHPV KDYH EHHQ FKHF...

Page 17: ...HUW VXUURXQG LUFXODWLQJ DLU FKDPEHU L H LQ D VWHHO UHSODFH OLQHU RU PHWDO KHDUWK FLUFXODWRU PD QRW EH EORFNHG 7KH DLU ÀRZ ZLWKLQ DQG DURXQG WKH UHSODFH VKDOO QRW EH DOWHUHG EORFNHG E WKH LQVWDOODWLRQ RI WKH LQVHUW L H QR ORXYHUV RU FRROLQJ DLU LQOHW RU RXWOHW SRUWV PD EH EORFNHG E WKH LQVHUW RU WKH LQVHUW VXUURXQG See Altering the Fireplace on page 15 IRU PRGL FDWLRQV DOORZHG IRU IDFWRU EXLOW UHSO...

Page 18: ...H RXWHU FDQ VHDO WKH UHSODFH RSHQLQJ DQG WULP SDFNDJH ZLWK LQVXODWLRQ WR SUHYHQW DLU OHDNDJH LQWR WKH URRP Option Two Installation Instructions 3 QVXUH H LVWLQJ DFFHVV KROH LQ UHSODFH LV VXႈFLHQW WR IHHG WKH LQFK ÀH 4 IWHU VOLGLQJ FDQ LQWR UHSODFH IHHG ÀH LQWR FXW RSHQLQJ WR REWDLQ RXWVLGH FRPEXVWLRQ DLU 5 Level outer can and install appliance NOTE R QRW XVH SODVWLF ZLUH WLHV WKDW FRPH ZLWK WKH NL...

Page 19: ...OODU ROORZ WKH SLSH PDQXIDFWXUHU V LQVWUXFWLRQV IRU XVLQJ VFUHZV RU ULYHWV IRU DWWDFKPHQW 0RVW SLSH PDQXIDFWXUHU V LQFK PP GLDPHWHU ÀXH OLQHUV PD EH DWWDFKHG GLUHFWO WR WKH WRS RI WKH HOERZ D Power Cord 7KH SRZHU FRUG LV VKLSSHG DVVHPEOHG WR WKH DSSOLDQFH RX PD URXWH WKH SRZHU FRUG HLWKHU WR WKH OHIW RU ULJKW VLGH GHSHQGLQJ RQ RXU FRQ JXUDWLRQ IRU SRZHU VRXUFH Figure 5 5 Flue Collar Stove Pipe Lin...

Page 20: ...HFWLYH VXUIDFH Figure 5 7 Overall Dimensions Part Number Standard Size SP2 4331 Large Size SP2 5134 Table 5 1 4 Lift surround on to front of appliance Figure 5 9 5HPRYH IDFH E OLIWLQJ XS WKHQ RXW DZD IURP DSSOLDQFH and set aside laying it onto a protective surface Figure 5 8 Figure 5 7 Figure 5 8 Figure 5 9 Top over lip on top of Sides through cut outs on sides and then down appliance 6 Reinstall ...

Page 21: ...SOLDQFH EDFN LQWR UHSODFH 8 Reinstall face to front of appliance Figure 5 10 9 Reinstall the door to the face of the appliance Figure 5 11 5 Install two steel springs at the top on each side and EHWZHHQ WKH ÀDW VXUURXQG DQG WKH DVVHPEOHG WULP NLW DV shown in Figure 5 14 6OLGH WULP RYHU ÀDW VXUURXQG DV VKRZQ LQ Figure 5 13 1 Follow steps one through three of Flat Surround Installation on page 19 LI...

Page 22: ...VXUURXQG SLHFH WR WKH DOLJQPHQW KROHV RQ WKH DSSOLDQFH WRS 6HFXUH LQ SODFH Figure 5 19 3ODFH WKH FDVW IRRWHUV XQGHU WKH PHWDO VLGHV DOLJQLQJ WKH WRS DQG ERWWRP KROHV LQ WKH FDVW IRRWHUV DQG PHWDO VLGHV 7KH PRXQWLQJ FOLSV DUH VKLSSHG LQ RQH ORQJ VWULS DQG EUHDN DSDUW RU XVH SOLHUV DFK FOLS KDV D FOHDUDQFH QRWFK WR DOORZ URRP IRU WKH cast on the insert Place the clip so the notch is facing the outer...

Page 23: ...7095 818 23 4XDGUD UH SHGLWLRQ 8 QVWDOO 0DQXDOB5HY BBB A Service and Maintenance Log Date of Service Performed By Description of Service 6 6 Reference Materials ...

Page 24: ...7095 818 24 4XDGUD UH SHGLWLRQ 8 QVWDOO 0DQXDOB5HY BBB Date of Service Performed By Description of Service ...

Page 25: ...7095 818 25 4XDGUD UH SHGLWLRQ 8 QVWDOO 0DQXDOB5HY BBB B Service Parts List ...

Page 26: ...7095 818 26 4XDGUD UH SHGLWLRQ 8 QVWDOO 0DQXDOB5HY BBB ...

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Page 28: ... MANUAL PSRUWDQW RSHUDWLQJ DQG PDLQWHQDQFH LQVWUXFWLRQV LQFOXGHG 5HDG XQGHUVWDQG DQG IROORZ WKHVH LQVWUXFWLRQV IRU VDIH LQVWDOODWLRQ DQG RSHUDWLRQ HDYH WKLV PDQXDO ZLWK SDUW UHVSRQVLEOH IRU XVH DQG RSHUDWLRQ RI WKLV DSSOLDQFH We recommend that you record the following pertinent information for your heating appliance DWH SXUFKDVHG LQVWDOOHG 6HULDO 1XPEHU RFDWLRQ RQ DSSOLDQFH HDOHUVKLS SXUFKDVHG IUR...

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