Quadra-Fire EXPEDITION II Owner'S Manual Download Page 3

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7095-803C

August 23, 2019

EXPEDITION II INSERT

TABLE OF CONTENTS

Safety Alert Key:

• DANGER!

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING!

Indicates a hazardous situation which, if not avoided may result in death or serious injury.

• CAUTION!

Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.

• NOTICE:

Indicates practices which may cause damage to the appliance or to property.

A. Sample of Serial Number / Safety Label . . . . . . . . . 2

B. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C. Quick Start Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Listing and Code Approvals ..............8

A. Insert Certification

. . . . . . . . . . . . . . . . . . . . . . . . . . 8

B. BTU & Efficiency Specifications

. . . . . . . . . . . . . . . 8

C. Mobile Home Approved (USA only)

. . . . . . . . . . . . . 9

D. Glass Specifications

. . . . . . . . . . . . . . . . . . . . . . . . 9

E. Sleeping Room

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

F. California - Prop65 . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operating Instructions .....................10

A. Your Wood Appliance . . . . . . . . . . . . . . . . . . . . . . 10

B. Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

C. Over firing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

D. Combustible/Non-combustible Materials. . . . . . . . 11

E. Seasoned Wood . . . . . . . . . . . . . . . . . . . . . . . . . . 11

F. Burning Process

. . . . . . . . . . . . . . . . . . . . . . . . . . . 12

G. Automatic Combustion Control (ACC)

. . . . . . . . . 12

H. Burn Rate and Operating Efficiency

. . . . . . . . . . . 12

I. Wood Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

J. Building A Fire

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

K. Blower Control Box with Snap Disc

. . . . . . . . . . . . 15

L. Blower Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 15

M. Opacity (Smoke)

. . . . . . . . . . . . . . . . . . . . . . . . . . 15

N. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

O. Negative Pressure

. . . . . . . . . . . . . . . . . . . . . . . . 16

P. Frequently Asked Questions . . . . . . . . . . . . . . . . . 16

Maintenance and Service .................17

A. Quick Reference Maintenance Guide . . . . . . . . . . 17

B. General Maintenance . . . . . . . . . . . . . . . . . . . . . . 18

C. Correct Baffle & Blanket Placement

. . . . . . . . . . . 20

Troubleshooting Guide .....................21

Service Parts Replacement ..............22

A. Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

B. Firebrick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

C. Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

D. Snap Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

E. Baffle Board

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

F. Wiring Diagram

. . . . . . . . . . . . . . . . . . . . . . . . . . . 24

G. Door Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

H. Tube Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Reference Materials ..........................26

A. Service and Maintenance Log

. . . . . . . . . . . . . . . . 26

B. Exploded View

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

C. Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Quadra-Fire is a registered trademark of Hearth & Home Technologies.

Summary of Contents for EXPEDITION II

Page 1: ...ls may over fire and generate poisonous gases i e carbon monoxide WARNING If the information in these instructions is not followed exactly a fire may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Do not over fire If heater or chimney connector glows you are over firing Over f...

Page 2: ...rick Do not overfire If heater or chimney connector glows you are overfiring Operate only with doors closed Open only to add fuel to the fire Replace glass only with 5mm ceramic available from your dealer Minimum Clearances To Combustible Material Masonry Heat Circulating Factory Built USA ONLY A Sidewall to Fuel Loading Door 13 5 in B Mantel to Bottom of unit 47 75 in C Top Trim to Bottom of unit...

Page 3: ...2 Operating Instructions 10 A Your Wood Appliance 10 B Fire Safety 11 C Over firing 11 D Combustible Non combustible Materials 11 E Seasoned Wood 11 F Burning Process 12 G Automatic Combustion Control ACC 12 H Burn Rate and Operating Efficiency 12 I Wood Fuel 13 J Building A Fire 14 K Blower Control Box with Snap Disc 15 L Blower Operation 15 M Opacity Smoke 15 N Clear Space 15 O Negative Pressure...

Page 4: ...tronic components and glass X X X Factory installed blowers X Molded refractory panels X Ignition Modules X Firepots burnpots mechanical feeders auger assemblies X Vent Free burners Vent Free ceramic fiber logs Aluminized Burners X X Castings and Baffles 6 years 3 years X Catalyst limitations listed 7 years 3 years X X Manifold tubes HHT chimney and termination 10 years 1 year X Burners logs and r...

Page 5: ...arranging a warranty call Travel and shipping charges for parts are not covered by this warranty Limited Catalyst Warranty o For wood burning products containing a catalyst the catalyst will be warranted for a six year period as follows if the original o From 37 to 72 months a pro rated credit will be allowed against a replacement catalyst and labor credit necessary to install Amount of Time Since...

Page 6: ...ue to water or weather damage which is the result of but not limited LIMITATIONS OF LIABILITY have other rights which vary from state to state EXCEPT TO THE EXTENT PROVIDED BY LAW HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE ...

Page 7: ...plit Wood The appliance is ready for normal operation Warning Risk of Fire Close and securely latch the door after the fire has started and after refueling to prevent Spillage of smoke flame and carbon monoxide Spillage of sparks coals and logs Over firing DO NOT leave the appliance unattended with the door open Starting a fire may not require an open door for draft ACTIVATE ACC ACTIVATE ACC LOAD ...

Page 8: ...od Length 20 inches Fuel Seasoned Cord Wood Weighted average LHV Low Heating Value efficiency using Douglas Fir dimensional lumber and data collected during EPA emissions test LHV assumes the moisture is already in a vapor state so there is no loss in energy to vaporize Weighted average HHV High Heating Value efficiency using Douglas Fir dimensional lumber and data collected during EPA emissions t...

Page 9: ...arbon monoxide which is known to the State of California to cause birth defects or other reproductive harm For more information go to WWW P65Warnings ca gov Improper installation adjustment alteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or your dealer Hearth Home Technologies WILL NOT warra...

Page 10: ... Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns Do not touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as appliance Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies a...

Page 11: ... of scrap plywood etc as uncovered wood can absorb water from rain or snow delaying the seasoning process C Over firing 1 Symptoms of Over Firing Symptoms of over firing may include one or more of the following Chimney connector or appliance glowing Roaring rumbling noises Loud cracking or banging sounds Metal warping Chimney fire 2 What To Do if Your Stove is Over Firing Immediately close the doo...

Page 12: ...e period when the wood gives off flammable gases which burn above the fuel with bright flames During this stage of burning it is very important that the flames be maintained and not allowed to go out This will ensure the cleanest possible fire 3 Final Stage The final stage of burning is the charcoal stage This occurs when the flammable gases have been mostly burned and only charcoal remains This i...

Page 13: ...evaporating moisture which cools your chimney accelerating formation of creosote Seasoned Wood Cut logs to size Split to 6 inches 152 mm or less in diameter Air dry to a moisture content of not more than 20 Softwood about nine months to dry Hardwood about eighteen months to dry Fire Risk Do NOT burn wet or green wood Store wood in dry location Stack wood so both ends are exposed to air Wet unseaso...

Page 14: ...d and reduces excessive emissions opacity smoke Open door slowly so that ash or smoke does not exit appliance through opening Large logs burn slowly holding a fire longer Small logs burn fast and hot giving quick heat 9 As long as there are hot coals repeating steps 6 through 7 will maintain a continuous fire Fuel reloading 1 This appliance has a large door with an exceptional view of the fire Doo...

Page 15: ...the opacity This will allow you to know how to burn as nearly smoke free as possible goal of 0 opacity NOTE For maximum efficiency and lowest emissions when operating the blower in either the automatic or manual setting for the blower off until the burn is well established i e 30 minutes 2 The blower is equipped with five setting switch Increase blower speed by turning the setting knob clockwise W...

Page 16: ... WARNING WARNING Fire Risk DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Do NOT burn treated wood or wood with salt driftwood May generate carbon monoxide if burn material other than wood May result in illness or possible death ISSUES SOLUTIONS Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by t...

Page 17: ...blockage and creosote build up Firebrick Ash Removal WEEKLY or After Every 25 Loads of Wood Ashes must be cool before you can dispose of the ashes in a non combustible container Firebrick is designed to protect your firebox After ashes are removed inspect the firebrick and replace firebricks that are crumbling cracked or broken Door Glass Assemblies WEEKLY or After Every 25 Loads of Wood Keep door...

Page 18: ...th expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a newly started or a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote creates an extremely hot fire which may damage the chimney or even destroy the house The chimney connector and chimney should be inspected once every 2 months during th...

Page 19: ...g After the plating is cured the oils will not affect the finish and little maintenance is required Wipe clean as needed CAUTION Handle glass assembly with care Glass is breakable Avoid striking scratching or slamming glass Avoid abrasive cleaners Do not clean glass while it is hot CAUTION Do not use polishes with abrasives It will scratch plated surfaces 6 Inspect Firebrick Frequency After each a...

Page 20: ... the chimney Overheating the rear of the firebox Poor performance Ensure correct baffle placement and replace baffle components if damaged or missing The baffle boards are FRAGILE Use extreme caution when loading firewood to prevent Cracking breaking or damaging the baffle boards DO NOT operate the appliance without baffle boards CAUTION Ceramic Blanket and Baffle Board MUST be in contact with the...

Page 21: ...uilding a Fire Section Check for adequate vent height refer to Chimney Height Section Open window below the appliance towards the wind Wood condition is too wet too large Use dry seasoned wood refer to Seasoned Wood Section Bed of coals not established before adding wood Start with paper kindling to establish bed of coals refer to Building a Fire Section Flue blockage such as birds nests or leaves...

Page 22: ...der clips on side of firebox and push the bottom of the brick until it is flush with the side of the appliance 2 3 4 4 5 6 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 31 5 81 6 Placement Dimensions Qty Required 1 9 x 4 5 x 1 25 13 2 4 5 x 4 5 x 1 25 1 3 5 75 x 4 5 x 1 25 1 4 9 x 3 x 1 25 2 5 7 x 3 x 1 25 1 6 9 x 4 5 x 1 25 w Angle 2 NOTE Replace with 5mm ceramic glass only Service Part SRV7095 054 1 Ensure that...

Page 23: ...ot Figure 23 1 Figure 23 2 Figure 23 3 D Snap Disc Service Part SRV230 0470 1 Ensure that the fire is out and the appliance is cool to the touch 2 Remove the door by lifting the door up and off of the hinges set aside Figure 23 1 3 Remove the fascia by lifting up and off of the appliance set aside Figure 23 1 4 Remove the 2 screws from the blower access assembly and slide assembly away from the ap...

Page 24: ...to remove both baffle boards and ceramic blanket after the tube channel assembly has been partially disassembled and the right side lowered Follow steps 1 through 4 on page 25 for removal of the tube channel assembly It is not necessary to completely remove the tube channel assembly 3 Once the baffle protection cover has been removed pull the baffle boards and ceramic blanket forward about 1 inch ...

Page 25: ... chamber and remove using a 7 16 socket wrench for the nuts and a 3 8 socket wrench for the bolts Figure 25 3 Baffle Protection Channel Bend Back Tabs Use 7 16 Socket Wrench and Remove Channel Nuts Figure 25 2 Figure 25 3 1 2 3 4 NOTE Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them 4 Slide the tube channel assembly all the way to left until it is off the th...

Page 26: ...26 7095 803C August 23 2019 EXPEDITION II INSERT 6 Reference Materials A Service and Maintenance Log Date of Service Performed By Description of Service ...

Page 27: ...27 7095 803C August 23 2019 EXPEDITION II INSERT Date of Service Performed By Description of Service ...

Page 28: ...28 7095 803C August 23 2019 EXPEDITION II INSERT Date of Service Performed By Description of Service ...

Page 29: ...ploded View Service Parts R EXPEDITION II Beginning Manufacturing Date July 2019 Ending Manufacturing Date Active Cast Iron Wood Insert Large Part number list on following page 08 19 5 11 8 7 6 10 9 12 13 14 15 16 21 17 18 19 22 23 24 26 25 1 27 2 3 4 20 ...

Page 30: ...Channel SRV7095 119 Y 8 Tube Support Rack SRV7095 124 Screw Hwh Ms 1 4 20 X 3 4 Ns Pkg of 25 220 0080 25 Y 9 Tube Channel Assembly SRV7095 016 Screw Hwh Ms 1 4 20 X 3 4 Ns Pkg of 25 220 0080 25 Y Nut Flange 1 4 20 Pkg of 24 226 0130 24 Y 10 Rear Brick Retainer SRV7095 127 Screw Hwh Ms 1 4 20 X 3 4 Ns Pkg of 25 220 0080 25 Y 11 Brick Assembly SRV7095 022 Y 11 1 Brick Uncut Qty 13 Req 832 0550 Y 11 ...

Page 31: ...1 4 20 x 1 7000 622 10 Y 13 Door Assembly SRV7095 053 13 1 Door SRV7095 205 13 2 Glass Assembly SRV7095 054 13 3 Glass Retainers Qty 4 req SRV7063 166 Screw Pan Head Phillips 8 32 x 3 8 Pkg of 40 225 0500 40 Y 13 4 Glass Gasket 10 Ft 1 00 1203668 Y 14 Door Handle Assembly SRV7063 014 Y 14 1 Fiber Handle SRV7060 212 Y 14 2 Door Handle SRV7063 137 14 3 Key cam Latch SRV430 1151 14 4 Washer Sae 3 8 3...

Page 32: ... parts from your dealer or distributor Stocked at Depot ITEM DESCRIPTION COMMENTS PART NUMBER 16 Fascia Assembly SRV7095 057 16 1 Front Trim Upper w Screen SRV7095 209 Screw Pan Head phillips 8 32 x 3 8 Pkg of 40 225 0500 40 Y 16 2 Front Trim Lower w Screen SRV7095 211 Screw Pan Head phillips 8 32 x 3 8 Pkg of 40 225 0500 40 Y 16 3 Fascia Top SRV7095 207 Button Head 1 4 20 X 5 Pkg of 20 832328 20 ...

Page 33: ...nd SRV7000 940 Y 19 Power Cord 812 1180 Y 20 Wire Harness SRV7000 891 Y 21 Snap Disc 1 Convection Blower SRV230 0470 Y 22 Timer Control Assembly SRV7095 025 Y Knob Pkg of 2 32284 2 Y Screw Pan Head phillips 8 32 x 3 8 Pkg of 40 225 0500 40 Y Timer Only Replacement Assembly SRV480 1940 Y 23 Timer Door Assembly SRV7075 054 Y Door Gasket 7033 282 Y Screw Machine Screw 1 4 20 x 3 4 Ns Pkg of 25 220 00...

Page 34: ...stion Cover SRV7095 134 Hurricane Screw Pkg of 40 SRV2005 861 40 Y 27 Convection Side Panel SRV7095 166 Component Pack SRV7095 062 Surround 43 x 31 SP2 4331 Surround Trim Assembly 43 x 31 TRIMKIT 4331 NL Surround 51 x 34 SP2 5134 Surround Trim Assembly 51 x 34 TRIMKIT 5143 NL Surround Cast Trim 43 x 31 CT2 4331 Surround Cast Trim 51 x 34 CT2 5134 28 Trim Cast Full Set 811 0930 28 1 Footer Left 414...

Page 35: ...5 Bolt 5 16 x 18 x 1 Pkg of 12 27887 12 Y Nut 5 16 18 Pkg of 10 A 3483 1 10 Y Nut flange 1 4 20 Pkg of 24 226 0130 24 Y Screw FH HX 1 4 20 x 1 Pkg of 6 7000 622 6 Y Screw 10 32 x 75 HWH SF Pkg of 4 7000 618 4 Y Screw Pan Head Philips 8 32 X 3 8 Pkg of 40 225 0500 40 Y Washer SAE 3 8 3 Ea Pkg of 3 832 0990 Y Nut 2 wy Side Lock Jam 3 Pkg of 24 226 0100 24 Y Bolt Hex Washer Head Serrated Flange 1 4 2...

Page 36: ... and maintenance instructions included Read understand and follow these instructions for safe installation and operation Leave this manual with party responsible for use and operation of this appliance We recommend that you record the following pertinent information for your heating appliance Date purchased installed Serial Number Location on appliance Dealership purchased from Dealer Phone 1 Note...

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