Quadra-Fire CB1200 Installation Manual Download

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7014-285C

August

2018

CB1200 Pellet Insert

C. Tools And Supplies Needed

B. Thermostat Wall Control Location

The thermostat wall control’s location will have some affect

on the appliance’s operation.

• Maximum wire length from appliance is 100 feet

(30.48m) continuous non-spliced wire. Recommended

20 gauge wire, solid copper

• When located close to the appliance, it may require a

slightly higher temperature setting to keep the rest of

the house comfortable.

•

When located in an adjacent room or on a different

floor level, you will notice higher temperatures near the

appliance.

D. Inspect Appliance and Components

•

Open the appliance and remove all the parts and

articles packed inside the Component Pack. Inspect all

the parts and glass for shipping damage.

• Report to your dealer any parts damaged in shipment.

• All labels have been removed from the glass door.

• Plated surfaces have been wiped clean with a soft

cloth, if applicable.

• Read all the instructions before starting the

installation. Follow these instructions carefully

during the installation to ensure maximum safety

and benefit.

• Follow pipe manufacturer instructions for

installation and air clearance requirements.

WARNING

Fire Risk.

Damaged parts could impair safe operation. Do

NOT install damaged, incomplete or substitute

components.

WARNING

Hearth & Home Technologies disclaims any

responsibility for, and the warranty will be

voided by, the following actions:

• Installation and use of any damaged appliance.

•

Modification of the appliance.

• Installation other than as instructed by Hearth &

Home Technologies.

• Installation and/or use of any component part not

approved by Hearth & Home Technologies.

•

Operating appliance without fully assembling all

components.

•

Operating appliance without legs attached (if supplied

with appliance).

•

Do NOT Over fire

Or any such action that may cause a fire hazard.

Tools and building supplies normally required

for installation, unless installing into an existing

masonry fireplace:

Reciprocating Saw

Hammer

Tape Measure

1/4” Self-Tapping Screws

Hi-temp Caulking Material

Safety Glasses

Electric Drill & Bits (1/4”)

Channel Lock

Phillips Screwdriver

Plumb Line

Framing Material

Gloves

Framing Square

Level

May also need:

Vent Support Straps

Venting Paint

Summary of Contents for CB1200

Page 1: ... state and national codes and regulations Consult local building fire officials or authorities having jurisdiction about restrictions installation inspection and permits HOT SURFACES Glass and other surfaces are hot during operation AND cool down WARNING Hot glass will cause burns Do not touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE child...

Page 2: ...ies Needed 6 D Inspect Appliance and Components 6 E Install Checklist 7 3 Dimensions and Clearances 8 A Appliance Dimensions 8 B Clearance To Combustibles UL and ULC 9 C Minimum Opening for Masonry 10 Zero Clearance Fireplaces 10 D Hearth Extension 10 E Floor Protection 11 F Installation into a Factory Built Fireplace 12 G Installation into a Masonry Fireplace 13 H Prefabricated Metal Chimney 13 4...

Page 3: ...r operation It is against federal regulations to operate this pellet insert in a manner inconsistent with operating instructions in this manual B BTU Efficiency Specifications EPA Certification 972 14 EPA Certified Emissions 1 3 grams per hour LHV Tested Efficiency N A HHV Tested Efficiency N A EPA BTU Output 11 500 to 34 600 hr BTU Input 15 500 to 46 400 hr Vent Size 3 4 or 6 inches L or PL Hoppe...

Page 4: ...ion air inlet is provided The structural integrity of the mobile home floor ceiling and walls must be maintained The appliance must be properly grounded to the frame of the mobile home and use only Listed pellet vent Class L or PL connector pipe Outside Air Kit part OAK ACC must be installed in a mobile home installation F Non Combustible Materials Material which will not ignite and burn composed ...

Page 5: ... use of chimney offsets Place the appliance where there will be a clear passage for a Listed chimney through the ceiling and roof vertical or through exterior wall horizontal Installing the required outside air kit will affect the location of the vent termination When locating vent and venting termination the ideal location is to vent above roof line when possible This minimizes the affects of win...

Page 6: ... carefully during the installation to ensure maximum safety and benefit Follow pipe manufacturer instructions for installation and air clearance requirements WARNING Fire Risk Damaged parts could impair safe operation Do NOT install damaged incomplete or substitute components WARNING Hearth Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions ...

Page 7: ...ation and copying this checklist for your file That this checklist remain visible at all times on the appliance until the installation is complete Electrical 120 VAC unswitched power provided to the appliance Check outlet with multi meter for proper polarity and voltage 115 120 VAC Record voltage reading _____________ ATTENTION INSTALLER Follow this Standard Work Checklist This standard work check...

Page 8: ...0mm 28 1 2 in 724mm 13 5 8 in 346mm 8 3 4 in 223mm Figure 8 5 Front View with large panel set SP CB12I3350 GD NB or NL SIDE WALL 24 5 16 in 618mm 50 in 1270mm 33 in 838mm 10 3 8 in 264mm 21 1 4 in 539mm 21 1 4 in 539mm 40 in 1016mm 30 in 762mm 10 3 8 in 264mm 21 1 4 in 539mm 21 1 4 in 539mm 25 1 2 in 648mm 11 in 279mm 24 in 609mm 19 1 2 in 22 in 496mm 559mm 11 in 280mm 25 1 2 in 649mm 11 in 279mm ...

Page 9: ...From finished floor protection The size of your floor protector choice must be added to this dimension If using Quadra Fire floor protector Part 811 0730 allow 1 1 2 inches 38mm 25 in 635mm 25 in 635mm 29 3 4 in 756mm 15 1 2 in 394mm Figure 9 1 NOTE A Quadra Fire floor protector Part 811 0730 is available through your dealer to be used as a floor protector for the section under the insert body onl...

Page 10: ...1 4 337 Height The Classic Bay 1200 Insert has the option of an adjustable hopper from 22 inches for the maximum to 19 1 2 inches for the minimum Add a 1 4 inch to the adjustment for clearances for any measurement in between the maximum and the minimum height The Maximum and minimum are already calculated for you in the above table for convenience D Hearth Extension Use a Type II non combustible f...

Page 11: ...l to the combustible material beneath it The R value of a material must be equal or larger then the required R value to be acceptable NOTE A Quadra Fire floor protector Part 811 0730 is available through your dealer to be used as a floor protector for the section under the insert body only Floor protection to front and sides of insert appliance must be supplied in addition to this part E Floor Pro...

Page 12: ...ower than the fireplace opening the portion of the insert extending onto the hearth must be supported Manufacturer designed adjustable support kit can be ordered from your dealer The following is only one example as there are many different models of factory built fireplaces Keep sharp edge of metal floor away from power cord Figure 12 4 Place the insert into the factory built firebox Ensure that ...

Page 13: ...er must be installed from the appliance flue collar to the chimney top The liner must be securely attached to the insert flue collar and the chimney top The air flow of the factory built zero clearance fireplace system must not be altered The flue liner top support attachment must not reduce the air flow for the existing air cooled chimney system No dilution air is allowed to enter the chimney Ris...

Page 14: ...nces and protruding parts of the structure P 12 in Clearance above roof line for vertical terminations All minimum clearances are listed with an Outside Air Kit OAK installed unless otherwise noted in table below 24 in Above grass top of plants wood or any other com bustible 12 in 36 in no OAK Clearance from any forced air intake of other appli ance 12 in Clearance horizontally from combustible wa...

Page 15: ...st of the demands of the pellet appliance but consideration must be given to the total house demand House demand may consume the air needed for the appliance It may be necessary to add additional ventilation to the space in which the pellet appliance is located Consult with your local HVAC professional to determine the ventilation demands for your house Vent Configurations When installing a pellet...

Page 16: ... Quadra Fire Outside Air Kit must be used with manufactured home installations 3 Residential The 3 inch 76mm vertical Top Vent Adapter Kit and the 3 to 6 inch 76 152mm Top Vent Offset Adapter are tested to use 24 gauge single wall flue connector or Listed double wall flue connector to Class A Listed metal chimneys or masonry chimneys meeting International Residential Code standards for solid fuel ...

Page 17: ...t The chart will help you in determining proper venting size according to the equivalent feet of pipe calculated previously and the altitude above sea level of this installation Figure 16 2 a Locate the calculated equivalent feet of pipe on the vertical left side of the chart b Move to the right horizontally on the chart until you reach your altitude above sea level c If you fall below the diagona...

Page 18: ...ir from Wall floor or ceiling cavity Enclosed space such as an attic or garage NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Outside Air through Rear Wall Horizontal NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable ins...

Page 19: ...28 ORD ULC C1482 M1990 Figure 19 1 Outside Air Termination at Chimney Top Vertical 305mm min below 305mm min above NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insula tion such as mineral wool or ceramic Do not use high temperature caulk ing materials to seal any edge to prevent furture serviceability NOTE In Canada this fireplace insert must be installed wit...

Page 20: ... Figure 20 5 Figure 20 3 Attach bolts and nuts in these locations Figure 20 1 Figure 20 2 Remove top vent adapter from the this adapter Use the two holes Use the two holes Note for the follow step verify the use of the correct hole placement for the filler piece attachment Verify gasket is installed between adapters before moving onto the next step Failure to do so may cause leaking of soot and sm...

Page 21: ...into the filler piece Figure 21 1 5 Install the Rear Panel using six screws Figure 21 2 6 Install the cover plate over the top vent opening using 4 screws Figure 21 3 7 Attach the left shroud panel using eight screws Figure 21 4 8 Assemble the right shroud panel corner and the right shroud panel using 3 screws Figure 21 5 9 Attach the right panel assembly using 4 screws to appliance Figure 21 6 10...

Page 22: ... wall Cut a 2 1 2 to 3 inches 64 76mm opening on inside wall and a 3 to 3 1 2 inch 76 89mm opening on outside of house 3 Use hose clamp to secure flex pipe to collar assembly 4 Slide trim ring over flex pipe and run pipe through wall 5 Attach hose to outside termination cap with second hose clamp 6 Secure termination cap to outside surface 7 Secure trim ring to interior wall CAUTION Never draw out...

Page 23: ...s to hold in place using Phillips head screw driver Figure 24 2 on page 24 3 Measure front and side trims to required height to cover scissors and mark pieces for cutting Cut excess material from top of trims edge not bottom This edge will be sharp wear gloves to prevent injury to your hands Figure 24 3 on page 24 4 Using sheet metal shears cut trim along the marked edge The cut edge fits under li...

Page 24: ...acket Left Trim Right Trim Right Panel Left Panel Right Side Curtain Left Side Curtain Top Panel Figure 24 4 Figure 24 5 NOTE Right and left side curtains are shipped with the insert 1 Unpack and lay out parts face down flanges up on a non abrasive surface as shown in Figure 24 4 Install 1 8 32 x 3 8 inch screw into bottom tab of side panel Figure 24 5 2 Set the large hole at bottom of side curtai...

Page 25: ... in Figure 25 6 into locater hole in floor of insert Figure 25 6 6 Lift hopper lid and press down on panel top while installing 4 8 32 x 3 8 inch screws into holes in panel support If screws have been factory installed tighten to secure panel to panel support Return hopper lid to closed position 7 Install a corner bracket on each side trim piece Slide brackets into top trim from each side and secu...

Page 26: ... run more than 25 make sure you use a continuous strand of 18 to 22 gauge thermostat wire For optimum performance your thermostat should be Mounted on an inside wall approximately 5 above the floor Do not locate where there is poor air circulation such as in a corner alcove behind doors bookcase or other objects Located away from drafts direct sunlight above a lamp television radiator a wall next ...

Page 27: ...are wire ends are held ALL the way into the terminal block while the screws are being tightened 6 There are two AA ALKALINE ONLY batteries already installed into the thermostat to activate remove black plastic tab that is located inside the battery compartment 7 Snap the thermostat to the base plate Figure 27 2 Figure 27 3 Terminal Block Center 2 Screws for Thermostat Wires Power Outlet Figure 27 ...

Page 28: ...e warranty 1 Place the front log in first as shown in Figure 28 1 charred area surrounding fire pot 2 Set the left and right logs onto the front log placing the holes in the base of the left and right logs over the locating pins in the front log See Figure 28 2 Ensure that the charred ends are facing the fire pot LOCATING PINS Charred Areas in the Back Top Log Right Top Log Left Front Log Figure 2...

Page 29: ...ith the Manufacturers Home Safety Standard HUD CFR 3280 Part 24 Spark Arestor Cap Roof Flashing Storm Collar Joist Shield Firestop Double Wall Connector Pipe Figure 29 1 CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Do NOT cut through Floor joist wall studs or ceiling trusses Any supporting material that would affect the structural integrity Thi...

Page 30: ...30 7014 285C August 1 2018 CB1200 Pellet Insert 8 Reference Materials A Service Maintenance List Date of Service Performed By Description of Service ...

Page 31: ...August 1 2018 7014 285C 31 CB1200 Pellet Insert Date of Service Performed By Description of Service ...

Page 32: ...32 7014 285C August 1 2018 CB1200 Pellet Insert B Accessory List ...

Page 33: ...August 1 2018 7014 285C 33 CB1200 Pellet Insert ...

Page 34: ... and maintenance instructions included Read understand and follow these instructions for safe installation and operation Leave this manual with party responsible for use and operation of this appliance We recommend that you record the following pertinent information for your heating appliance Date purchased installed Serial Number Location on appliance Dealership purchased from Dealer Phone 1 Note...

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