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Rev. 4-16a 

7

 

 

4.  PRINCIPLES OF OPERATION 

 

The ultrasonic electronic generator transforms AC line power to a 20 KHz signal that drives a 
piezoelectric converter/transducer.  This electrical signal is converted by the transducer to a 
mechanical vibration due to the characteristics of the internal piezoelectric crystals.  
 
The vibration is amplified and transmitted down the length of the microtip probe where the tip 
longitudinally expands and contracts.  The distance the tip travels is dependent on the 
amplitude/intensity setting selected by turning the output control knob.  As you increase the amplitude 
setting the sonication intensity will increase within your sample. 
 
In liquid, the rapid vibration of the tip causes cavitation, the formation and violent collapse of 
microscopic bubbles.  The collapse of thousands of cavitation bubbles releases tremendous energy in 
the cavitation field.  The erosion and shock effect of the collapse of the cavitation bubble is the primary 
mechanism of fluid processing. 
 
The probe tip diameter dictates the amount of sample that can be effectively processed.  Smaller tip 
diameters deliver high intensity sonication but the energy is focused within a small, concentrated area.  
Probes with larger tip diameters can process larger volumes, but offer lower intensity.   
 
The choices of a generator and horns/probes are matched to the volume, viscosity and other 
parameters of the particular application.  The Accessories section has more information on this subject. 
 

Please consult with a product specialist for assistance with selecting a probe for your application. 

 
 

 

 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for Q55

Page 1: ...Rev 6 19 Sonicator ULTRASONIC PROCESSOR Part No Q55 OPERATION MANUAL Qsonica LLC 53 Church Hill Rd Newtown CT 06470 USA Phone 203 426 0101 Fax 203 426 7026 info sonicator com www sonicator com...

Page 2: ...rinciples of Operation 7 5 Description of Components Functions of Controls 8 10 6 Preparation for Use 11 7 Operating Instructions 12 13 8 Maintenance 14 16 9 Troubleshooting 16 10 Service Return of Eq...

Page 3: ...arranty of either merchantability or fitness for a particular purpose No person or company is authorized to change modify or amend the terms of this warranty in any manner or fashion whatsoever Under...

Page 4: ...me Hood Hearing protection is highly recommended It is recommended that a sound abating enclosure or ear protection be used when operating the Ultrasonic Processor NEVER immerse the converter in liqui...

Page 5: ...Voltage 24 VDC Rated Power 55 Watts Weight 3 lbs 1 36 Kg Dimensions 8 W x 7 5 L x 5 75 H 20cm x 19cm x 14 6cm Output Voltage 700 Vrms max Output Frequency 20 KHz Converter Weight 0 75 lbs 0 34Kg Dimen...

Page 6: ...ot configured to match the wall receptacle a properly grounded universal AC socket adapter must be added Important Universal adapters do not convert voltage or frequency Manufacturer is not responsibl...

Page 7: ...ation of the tip causes cavitation the formation and violent collapse of microscopic bubbles The collapse of thousands of cavitation bubbles releases tremendous energy in the cavitation field The eros...

Page 8: ...Components Functions of Controls The Model Q55 includes a standard 1 8 diameter microtip 4422 Q55 Front Panel Q55 Rear Panel Generator Converter 1 8 Microtip Converter Cable Footswitch Jack Convertor...

Page 9: ...robe tip Continuous Thumb Switch Continuous Position Probe tip is energized when the amplitude is set above 0 ThumbSwitch Position Probe tip is energized once the thumbswitch or footswitch is depresse...

Page 10: ...Rev 4 16a 10 Note Improper clamping can damage the system and void the warranty Correct way to clamp Not correct Note Using a Qsonica sound enclosure or stand will ensure a proper fit...

Page 11: ...iversal 100V 240V 50 60 Hz AC to DC switch mode power supply capable of delivering 24 volts at 2 5 amperes is supplied with your system If it is necessary to convert the unit for different voltage ope...

Page 12: ...ssembled screw the probe onto the convertor and using the wrenches provided tighten it securely Check the tightness of an already assembled probe by using the wrench set Please refer to images in the...

Page 13: ...ch or Footswitch mode 1 Ensure that the amplitude control knob is set to 0 2 Set the switch on the front panel to ThumbSwitch 3 If needed connect the foot switch cable to the designated jack on the ba...

Page 14: ...ltrasonic processors create high intensity vibration which puts stress on the converter and horn assembly The sides and end of the probe must never be allowed to come in contact with anything but the...

Page 15: ...cotton swab to remove any debris on the threading of the connecting stud Allow the alcohol to dry completely 3 Clean threading in converter Use alcohol and a cotton swab to remove any debris on the th...

Page 16: ...renches provided The convertor and or microtip has been dropped A microtip being operated is damaged or worn past its useful life If the problem persists after inspecting all of these please contact C...

Page 17: ...or exposed to radiological biological or chemical agents and has been decontaminated rendering it safer for handling use or disposal Authorization By accepting authorization to return the equipment l...

Page 18: ...d the liquid is pushed down and away in all directions If the vessel is too wide it will not mix effectively and some sample will remain untreated at the periphery Twice the volume in a narrow vessel...

Page 19: ...nsity sonication If you operate at a high amplitude setting you will have high intensity sonication In order to be able to reproduce results the amplitude setting temperature viscosity and volume of t...

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