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QRP Labs “ProgRock” programmable crystal

 

1.  Introduction

 

Thank you for purchasing this QRP Labs kit. This kit comprises two modules: 

  Si5351A Synthesiser module kit 

  ProgRock controller kit for the Si5351A Synthesiser 

 

You need to download the assembly instructions for the Si5351A synthesiser module kit separately. The 
synth kit plugs into the ProgRock controller kit’s two 10-pin header sockets. This document describes the 
assembly and operation of the ProgRock kit. 

This kit gets its name “ProgRock” from the potential use as a programmable crystal replacement. A lot of 
applications arise where one needs a crystal of an unusual frequency, which cannot be found at any 
supplier or in the junk box. Custom crystal manufacture is expensive and time-

consuming. So “ProgRock 

can replace those unusual crystals! ProgRock provides THREE independent outputs, and 8 banks of 
selectable frequencies.  

Additionally, by connecting a 1 pulse-per-second (1pps) signal from a GPS receiver (such as the QRP 
Labs QLG1 GPS receiver kit), the ProgRock controller will GPS-discipline the Si5351A PLL reference 
frequency, correcting for any calibration error and temperature-related frequency drift.  

Programming of the ProgRock frequencies is by a 4-way DIP switch and button. You will enter the 
frequencies in binary coded decimal, one digit at a time. A little cumbersome, but you’ll soon get used to it 
and get fast at it. Anyway this kit is not a VFO 

– QRP Labs has a different kit for that – this kit is ProgRock, 

a crystal replacement which does not need to be reprogrammed very often. The good news of course is 
that all the settings you enter, are stored in the microcontroller’s EEPROM, so that they are ready next 
time you power up your project.  

A short summary of ProgRock features: 

  3 independent 3.3V p-p squarewave outputs (2 if you use GPS discipline) 

 

8 selectable “banks” of frequencies, chosen by 3 input control signals 

  Frequency range 3.5kHz to 200MHz 

 

Extended frequency range up to approx. 300MHz if you don’t mind violating the Si5351A datasheet 
specifications 

  GPS frequency discipline using 1pps from a GPS receiver  

  Unique power supply noise filter circuit designed by Alan Gray G8LCO 

  Power supply voltage 5V, or using LM317LZ regulator (supplied), range is 5-12V DC 

  Minimalist configuration user interface using 4-way DIP switch, push button, and LED 

  Easy construction, no surface-mount components to solder (Si5351A already pre-soldered) 

Recommended approach to building the kit:

 This is a simple design but there are several features 

which provide a great deal of flexibility. 

Read this WHOLE manual and understand it!

 BEFORE you start 

to build it 

– so that you know what hardware options you want. Follow the assembly instructions carefully!

 

Summary of Contents for ProgRock

Page 1: ...nter the frequencies in binary coded decimal one digit at a time A little cumbersome but you ll soon get used to it and get fast at it Anyway this kit is not a VFO QRP Labs has a different kit for tha...

Page 2: ...tiny84 microcontroller 14 pin DIP package IC2 LM317LZ voltage regulator TO92 package supplied from Si5351A Synth kit 2 4 Miscellaneous 4 way DIP switch S1 Push button S2 Printed circuit board 1 9 x 1...

Page 3: ...3...

Page 4: ...bottom left is the LM317LZ voltage regulator IC2 In the recommended assembly approach this component is taken from the Si5351A Synth kit it is NOT installed on the Si5351A Synth PCB Instead it is used...

Page 5: ...a DVM to make sure no solder bridges have been created 4 2 Parts placement and general construction notes Please refer to the parts placement diagram below in all the following steps When assembling P...

Page 6: ...e almost 1W which will be too high for this tiny TO92 packaged voltage regulator So limit the supply voltage to 12V in practice You may wish to power ProgRock using a 5V supply In this case you would...

Page 7: ...th the noise filter circuit since the OCXO Si5351A Synth kit has its own 3 3V regulators onboard which will supply its Si5351A chip Additionally three jumper wires should be used feed the 5V supply to...

Page 8: ...The dimple should be at the end nearest the right hand edge of the PCB 3 Install voltage regulator components Here again I assume that you are using the recommended power supply option that is fitting...

Page 9: ...nsistor The 2N3906 PNP transistor is fitted in the Q2 position the central one of the line of three transistors All three of the transistors will need their central wire bending outward to fit the tri...

Page 10: ...the recommended power supply option refer to section 4 3 it is a REALLY good idea to test the voltages now with a digital volt meter DVM before plugging in the microcontroller IC1 or the Si5351A Synt...

Page 11: ...nd side of the PCB when held as photographed throughout this document 10 Plug in the Si5351A Synth module Finally the Si5351A Synth module can be plugged in to the ProgRock PCB Ensure that the orienta...

Page 12: ...Receivers with a very short pulse e g 10us will not work for example Trimble Thunderbolt The Si5351A Synth module s Clk2 output is used by the microcontroller to count the frequency of the Si5351A s 2...

Page 13: ...lower sideband You could also use one of the Bank inputs as a key signal to enable the frequency output For example imagine programming the frequencies you want in Bank 0 Then use the Sel 0 input as...

Page 14: ...cy of the 27MHz reference oscillator You must switch off the power and back on again to get back the use of Clk2 It is strongly recommended to Ground the 1pps input when not using the GPS option to pr...

Page 15: ...D will remain illuminated No further actions will be taken and the switches buttons and bank select inputs are all ignored If the microcontroller cannot operate the Si5351A chip then nothing else can...

Page 16: ...o ignore that To make a number you switch the required switches to on that add up to the required number For example the switch configuration to above right means 6 because the 4 switch and the 2 swit...

Page 17: ...0 output in bank 0 to 1 5MHz The sequence of digits you need to enter is 0 4 1 5 0 0 0 0 0 Enter Because 04 is the register location for Clk 0 Bank 0 and 1500000 is the desired frequency in Hz The tot...

Page 18: ...k 7 Clk 2 28 Calibration configuration register See SECTION 6 8 6 5 Factory Reset using EEPROM Version register 01 Register 01 contains the EEPROM version ID If you set this register to 0 and power do...

Page 19: ...g up an accurately calibrated receiver with Argo and monitoring the output signal frequency that way Once you have measured the actual output frequency you can calculate the required correction to the...

Page 20: ...ection 6 6 above 7 Template for programming ProgRock On the following page is a template for programming registers in ProgRock You could print it out and use it to assist with programming the register...

Page 21: ...21...

Page 22: ...ot match the component print Corrected several typos missing words incorrect words etc 3 24 Jun 2016 Added note that very short 1pps pulse widths e g 10us do not work with this kit 4 25 Jun 2016 Re wr...

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