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CAI-QLR-01

: QLink Receptacle Customer Assembly Instructions

 

 
 
 

Page 6 of 11 

 
 

TERMINATE 

 

For Cable Options with Backshell Configurations 
 

Use the Stripping Length Diagrams in the Appendix located in the back of this Assembly Instruction for the 
desired connector configuration to Terminate and polish the fiber and install the Electrical Contacts using 
the provided Fiber Optic Termini / Contacts. For Fiber Optic / Wire Termination and Polishing details, 
reference CAI-TERM-02. 

 

 

 

For 2mm or 3mm Cable Options 

 
Slide the Crimp Sleeve onto the cable and strip the cable according to the lengths in the diagram below for 
Pin or Socket Fiber Optic Termini. Leave 5/16-Inches (8mm) of Kevlar on the cable for crimping. Thread the 
bare fiber through the back of the Termini making sure that the fiber slides through the other end of the 
Ferrule. Slide the Kevlar under the Crimp Sleeve. Use Fiber Optic Termini Crimp Tool PT-005 (Hex Size 
.147) to crimp the Crimp Sleeve into place. For Fiber Optic / Wire Termination and Polishing details, 
reference CAI-TERM-02. 
 

 

 

 
 

 

 

 
 
 
 
 
 
 
 
Note: After Polishing Sockets, slide the Split Alignment Sleeve over the Fiber Optic Termini and then slide 
the Sleeve Retainer over the Split Alignment Sleeve to the base of the Fiber Optic Termini. Apply Vibra-Tite 
VC-3 Threadmate on the threads per manufacturer’s instructions. Screw the Sleeve Retainer onto the 
thread of the Fiber Optic Termini. Torque using the Sleeve Retainer Torque Tool PT-589 to the torque 
values in the torque table above. 

 
 
 

 

 
 
 
 
 

Summary of Contents for QLink

Page 1: ...Ph 949 361 8855 Page 1 of 11 QLink Receptacle Customer Assembly Instructions Jam Nut Flange Mount Threaded Hermaphroditic Reverse Bayonet Push Pull DOCUMENT CAI QLR 01 REVISION 0 REVISION DATE 8 13 2...

Page 2: ...RATION BODY W INSERT DUST COVER THREADED CONFIGURATION BODY W INSERT DUST COVER HERMAPHRODITIC CONFIGURATION BODY W INSERT DUST COVER BACK NUT REVERSE BAYONET CONFIGURATION BODY W INSERT DUST COVER TE...

Page 3: ...ni Sleeve Retainer Torque Tool TK 060 QPC Cable and Connector Prep Tool Kit Equivalent tools may be used PT 062 Miller Kevlar Scissors Carbon Molybdenum Vanadium Steel Blade PT 500 Precise Control 050...

Page 4: ...owing order 1 Label if applicable 2 Backnut 3 Cable Grip OR Washer 4 Square O Ring x 2 OR Bend Limiter 5 Backshell Cover 6 Spacer Component Backshell Backnut Strain Relief Set Screws Sleeve Retainer S...

Page 5: ...tional cable elements with Kevlar Scissors PT 062 Slide base of wedge strain relief back to jacket edge Slide Insert of wedge strain relief inside base and push between the Kevlar and the individual f...

Page 6: ...eave 5 16 Inches 8mm of Kevlar on the cable for crimping Thread the bare fiber through the back of the Termini making sure that the fiber slides through the other end of the Ferrule Slide the Kevlar u...

Page 7: ...rid insert When populating using APC Fiber Optic Termini align the key on the Fiber Optic Termini with keyway in the Insert KEYWAY ALIGNMENT KEY For Hermaphroditic Insert Push in Fiber Optic Termini C...

Page 8: ...443 PT 445 or PT 449 depending upon the size of the Contacts Insert tool from the front and continue to compress the tool until the Fiber Optic Termini or contact ejects in the back from the retained...

Page 9: ...make sure the fiber is not twisted or kinked Tighten the Set Screws at the top of the Spacer using Hex Driver PT 500 Apply Vibra Tite VC 3 Threadmate on the threads per manufacturer s instructions Use...

Page 10: ...Bend Limiter and Washer into place Hand tighten Backnut to Backshell and torque according to the values in the above Torque Table WIRE MESH GRIP OPTION Secure Receptacle in a 4 Drill Press Vise PT 591...

Page 11: ...BAYONET PLUG or RECEPTACLE HYBRID D50112 QLink THREADED AND REVERSE BAYONET PLUG or RECEPTACLE MT D50113 QLink HERMAPHRODITIC PLUG or RECEPTACLE FIBER OPTIC TERMINI D50114 QLink HERMPHRODITIC PLUG or...

Page 12: ...CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPORDUCTION IN PART OR AS A WHOLE OR DISCLOSURE OF CONTENT WITHOUT THE WRITTEN PERMISSION OF QPC FIBER OPTIC IS...

Page 13: ...SOLE PROPERTY OF QPC FIBER OPTIC ANY REPORDUCTION IN PART OR AS A WHOLE OR DISCLOSURE OF CONTENT WITHOUT THE WRITTEN PERMISSION OF QPC FIBER OPTIC IS PROHIBITED mm 10 20 30 40 50 60 70 80 90 3 71 94 2...

Page 14: ...PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPORDUCTION IN PART OR AS A WHOLE OR DISCLOSURE OF CONTENT WITHOUT...

Page 15: ...NFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPORDUCTION IN PART OR AS A WHOLE OR DISCLOSURE OF CONTENT WITHOUT THE WRITTEN PERMIS...

Page 16: ...N CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPORDUCTION IN PART OR AS A WHOLE OR DISCLOSURE OF CONTENT WITHOUT THE WRITTEN PERMISSION OF QPC FIBER OPTIC I...

Page 17: ...ETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPORDUCTION IN PART OR AS A WHOLE OR DISCLOSURE OF CONTENT WITHOUT THE WR...

Page 18: ...DENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPORDUCTION IN PART OR AS A WHOLE OR DISCLOSURE OF CONTENT WITHOUT THE WRITTEN PERMISSION OF QPC FIBER OPTIC IS PROHIBITED CABLE PREPARATION mm 10...

Page 19: ...REPORDUCTION IN PART OR AS A WHOLE OR DISCLOSURE OF CONTENT WITHOUT THE WRITTEN PERMISSION OF QPC FIBER OPTIC IS PROHIBITED CABLE PREPARATION mm 10 20 30 40 50 60 70 80 90 4 37 111 0 4 45 113 0 100 4...

Page 20: ...ARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER OPTIC ANY REPORDUCTION IN PART OR AS A WHOLE OR DISCLOSURE OF CONTENT WITHOUT THE WRIT...

Page 21: ...et 12 PT 561 PT 564 12 N A 4 QLINK CTC 0810P 8 Pin 10 PT 561 PT 564 10 N A 5 QLINK CTC 0810S 8 Socket 10 PT 561 PT 564 10 N A 5 QLINK CTC 0808P 8 Pin 8 PT 561 PT 564 8 N A 6 QLINK CTC 0808S 8 Socket 8...

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