QED XACT COUNT Operation Manual Download Page 4

Operation Manual 

XACT COUNT 

 

REV 00 

PN: 95416 

Page 4 of 12 

 

 

 

 

ENSURE PROPER FLOW DIRECTION 

If the counter orientation is reversed (i.e., if fluid source is connected to the discharge side 
of the counter), the pump will not function and the counter will not record pump strokes. 

 

Reversing the check valve direction can allow the force main to pressureize the fluid source 

 

If fluid source (i.e., leachate well cap) is not cabaple of holding pressure from force main, 
system can catastrophically fail

 

 

FLUID MAY BE HOT 

Fluids transported through the counter may be hot. This fluid can heat the counter and 
surrounding pipe/tubing with potential to cause burns on contact.  

Exercise caution and allow unit to cool before disassembly or maintenance. 

 

OBSERVE RATED WORKING PRESSURE 

Counter is rated for 1750psi working pressure. Exceeding this pressure can cause valve 
failure. 

DISCHARGE CYCLE COUNTER OPERATION 

When a pneumatically operated pump such as the QED AutoPump® has filled, it triggers itself "On”. This allow

air to flow to the pump until a certain volume of fluid has discharged. The air ingress and fluid discharge stop, 
the pump refills, then the cycle repeats.

 

An Xact Count mounted between pump and discharge reservoir/force main senses liquid flow from the pump. In 
a piston-

like action, the internally located poppet moves forward (in the direction of liquid flow) during the "On” 

pulse and returns to a seated position in the "Off” period. Once seated, the poppet 

prevents back flow from the 

force main to the pump.

 

The digital display senses the completion of the "to-and-

from” movement of the poppet and records the cycle, 

increasing the number one digit that is shown in the clear plastic display.  

This process repeats itself for each pump cycle. 

DIGITAL DISPLAY 

The digital display has the following features: 

 

A six digit counter that counters from 0-999999 before resetting. 

 

A clear viewing lens that is water and impact resistant. 

MATERIAL CONSTRUCTION 

The Xact Count is constructed from the following materials: 

• 

Engineering Plastics (Display)

 

• 

Viton (O-Ring)

 

• 

Neodymium (Magnets)

 

• 

Stainless Steel (All other components)

 

Summary of Contents for XACT COUNT

Page 1: ...Operation Manual XACT COUNT...

Page 2: ...tion 3 Connections 3 Installation and Flow direction 3 Discharge Cycle Counter Operation 4 Digital Display 4 Material Construction 4 Assembly Cleaning 5 Parts List 42202 Cycle Counter 5 Parts List 422...

Page 3: ...ective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns Protective equipment includes but is not limited to Protecti...

Page 4: ...ump has filled it triggers itself On This allows air to flow to the pump until a certain volume of fluid has discharged The air ingress and fluid discharge stop the pump refills then the cycle repeats...

Page 5: ...Quantity 1 42167 BODY VALVE CHECK 1 FPT 316SS LASER ENGRAVED 1 2 42166 SEAT VALVE CHECK 1 FPT 316SS 1 3 42199 POPPET MAGNETIC ASSEMBLY DISCHARGE CC 316SS 1 4 42219 COLLAR XACT COUNT ENGRAVED 316SS 1...

Page 6: ...ct Count Upgrade Kit Item Part Number Description Quantity 1 42199 POPPET MAGNETIC ASSEMBLY DISCHARGE CC 316SS 1 2 42219 COLLAR XACT COUNT ENGRAVED 316SS 1 3 205048 PCC SEALED DIGITAL DISPLAY 1 4 2011...

Page 7: ...nstructions 1 Loosen set screw 2 Slide the collar off the valve housing away from the retaining ring 3 Disassemble valve body using the flats on the seat and body 4 Use a soft bottle brush and warm wa...

Page 8: ...lve body using the flats on the seat and body 2 Replace existing O ring with new O ring Discard removed O ring 3 Replace existing poppet with new poppet Discard removed poppet 4 Replace existing sprin...

Page 9: ...quipment in this manual is protected under U S and foreign patents issued and pending For a complete list of patents visit www graco com patents The equipment in this manual is protected under Registe...

Page 10: ...ed procedures use and applications other than for intended use or exposure to chemical or physical environments beyond the designated limits of materials and construction will also void the warranty C...

Page 11: ...ia a RAC Return Authorization Code to QED Environmental Systems 2355 Bishop Circle West Dexter MI 48130 USA 734 995 2547 800 624 2026 FAX 734 995 1170 If any product covered hereby is actually defecti...

Page 12: ...Operation Manual XACT COUNT REV 00 PN 95416 Page 12 of 12 www qedenv com QED Environmental Systems Inc 2355 Bishop Circle West Dexter MI 48130 1592 1 800 624 2026 info qedenv com A Graco Company...

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