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QED AutoPump Ultra 4.0, Operation Manual

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QED AutoPump Ultra 4.0 Operation Manual Download Page 1

 

 
 

 

AutoPump

®

 

   

 

 

Ultra 4.0 

    and 

Ultra 4.5 

 

 

OPERATIONS 

MANUAL 

 

 

 

ATEX Version

 

602569-05   (doc  # 602569-05)    

(04/13/2021)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 

 

 
 
 

 
 

Copyright QED Environmental Systems, 2021

 

QED Environmental Systems -  2355 Bishop Circle W.  Dexter, Michigan  48130-1592

 

1-800-624-2026 (North America Only)   (734) 995-2547 - Tele    (734) 995-1170 - Fax    [email protected] - E-mail    www.qedenv.com

Original Instructions

Summary of Contents for AutoPump Ultra 4.0

Page 1: ...05 doc 602569 05 04 13 2021 Copyright QED Environmental Systems 2021 QED Environmental Systems 2355 Bishop Circle W Dexter Michigan 48130 1592 1 800 624 2026 North America Only 734 995 2547 Tele 734 9...

Page 2: ...AP 5 004 405 AP is a Registered Trademark of QED Environmental Systems AutoPump is a Registered Trademark of QED Environmental Systems The QED Environmental Systems logo is a Registered Trademark of...

Page 3: ...ARRANTY 44 FIGURES FIGURE 1 ATEX LABEL DETAIL AND EXPLANATION ________________________________________________________________________________________3 FIGURE 2 ATEX LABEL LOCATION AND APPEARANCE ____...

Page 4: ...e is achieved by using quality components building in redundancies or backup systems and not compromising our commitment to quality manufacturing The net result is the highest quality and safest pneum...

Page 5: ...artial List of Safety Procedures WARNING The air compressor and any other electrical equipment used with this pneumatic system must be positioned outside of any area considered hazardous because of po...

Page 6: ...ment with an ATEX label similar to the example in Figure 1 is ATEX certified Equipment without the label is not ATEX certified Figure 1 explains the ATEX label Figure 2 following Page shows the label...

Page 7: ...4 Figure 2 2 ATEX C erti Pump Serial Numbers Located on the Pump s Head...

Page 8: ...driven pump which fills and empties automatically It also controls the fluid level in a well automatically The pump fills See Figure 3 when fluids enter either the top or bottom check valve Air in th...

Page 9: ...Works Pump Emptying Compressed Air Flowing Into Pump Air Exhausting From Pump Pivoting Lever Tipped Upward By Rising Float Upper Float Stop Pivoting Lever Tipped Downward By Descending Float As Pump...

Page 10: ...required for pumping fluid from a well Chapter 3 Overview Figure 4 Overview of the AP Ultra System Filter Regulator Cycle Counter Easy Bolt Note Support Harness Rope and Tubing Sheath Omitted for Cla...

Page 11: ...h auto drain tap Pressure regulator with gauge Maximum operating pressure 120 P S I 8 4 Kg cm2 3 Pump Cycle Counter PCC 4 Pump support system Well cap Polypropylene support rope with quick link assemb...

Page 12: ...iquid discharge line is always the largest diameter of the three lines and the air supply line is always the smallest diameter 7 Connect the pump air supply and liquid discharge lines to the appropria...

Page 13: ...lerless pumps automatically control the liquid level in the well Under normal conditions the liquid level will be maintained at a point approximately one foot below the top of a bottom load pump this...

Page 14: ...the braided support rope just above the uppermost quick connect or barb on the AutoPump See Figure 7 5 Pulling the rope taut put the tie wrap around the fluid discharge hose with the rough surface out...

Page 15: ...Vent Hole Eyebolt and Support Rope FOR VACUUM APPLICATION FOR VACUUM APPLICATION 4 or 6 Slip Cap with Quick Connects Fittings Eyebolt and Support Rope 4 or 6 Slip Cap with Compression Fittings Well S...

Page 16: ...port Rope Air Exhaust Tie Wrap Fluid Discharge Hose Black AutoPump Air Hose Green Air Exhaust Hose Blue Figure 8 Tie Wrap Layout AutoPump Air Hose Green Air Exhaust Hose Blue Chapter 5 Installation Fi...

Page 17: ...e spring sliding stop and float from the SS discharge pipe 4 The fluid discharge tube can now be cleaned using a damp cloth To aid in cleaning the discharge tube can be soaked in vinegar To remove tou...

Page 18: ...AP 4 CONTROL ROD SLIDING STOP PVDF 1 9 201211 AP4 PVDF KYNAR SPRING CUP 1 10 206247 HAIRPIN AP4 CTRL ROD SPRING CUP PIN HASTELLOY C276 1 11 200351 SPRING AP4 CTRL ROD HASTELLOY C 276 1 12 303209 FLOAT...

Page 19: ...OD ASSY SHORT AP4 316SS 8 201210 AP 4 CONTROL ROD SLIDING STOP PVDF 1 9 201211 AP4 PVDF KYNAR SPRING CUP 1 10 206247 HAIRPIN AP4 CTRL ROD SPRING CUP PIN HASTELLOY C276 1 11 200351 SPRING AP4 CTRL ROD...

Page 20: ...17 Chapter 6 Maintenance FIGURE 10 EXPLODED VIEW OF BOTTOM LOADING ULTRA 4 0 250 F LONG SHORT...

Page 21: ...18 Chapter 6 Maintenance FIGURE 11 EXPLODED VIEW OF TOP LOADING ULTRA 4 0 250 F LONG SHORT...

Page 22: ...19 Chapter 6 Maintenance FIGURE 12 EXPLODED VIEW OF BOTTOM LOADING ULTRA 4 5 180 F 250 F...

Page 23: ...3 316 SS 120 P SI EXHAUST POPPET SHORT 1 3 206445 NITRONIC 60 POPPET PIN BUSHING 2 4 201033 LEVER HALF 2 5 201626 316 SS LEVER CONNECTING PIN 2 6 202889 316 SS LEVER CONNECTING NUT 4 7 200330 17 7 COU...

Page 24: ...21 Adapter OR Barbed Fitting Figure 14 Exploded View of 1 Inch Check Valve Check Ball Check Valve Housing Chapter 6 Maintenance...

Page 25: ...ad If the air pressure exceeds the design limitations of the pump the pump may fail to cycle or the exhaust may have locked up and caused air to enter the fluid discharge 2 Fluid Level The fluid level...

Page 26: ...he head Confirm that there is less than 1 32 inch 0 76mm of movement Replace the levers if the pivot hole is worn 7 Debris in Air Inlet Valve First check 6 Lever Pivot Wear Open the pump Connect the a...

Page 27: ...rier and service level i e one day two day shipping in consideration of probable service time and return shipment time 5 It is recommended that such shipments be insured so if the shipment is badly da...

Page 28: ...esistance and can withstand attacks of the harshest leachate The AP4 0 Bottom Inlet Long pump is complemented by the most comprehensive selection of accessories to provide a complete system to meet si...

Page 29: ...ax Flow Rate 14 gpm 53 lpm See Flow Rate Chart1 Pump Volume Cycle 0 58 0 78 gal 2 2 3 0L Min Actuation Level 38 4 in 98 cm Standard Pump Max Depth 250 ft 76 m Air Pressure Range 5 120 psi 0 4 8 4 kg c...

Page 30: ...SITE CONDITIONS CALL QED FOR TECHNICAL ASSISTANCE 3 4 inch 19 mm Inside Diameter Discharge Hose Equivalent to 1 Inch O D Tubing 1 inch 25 4 mm Inside Diameter Discharge Hose Equivalent to 1 25 Inch O...

Page 31: ...AIR PER GALLON PUMPED SCF GAL STANDARD CUBIC FEET OF AIR PER GALLON PUMPED SCF GAL 3 4 inch 19 mm Inside Diameter Discharge Hose Equivalent to 1 Inch O D Tubing 1 inch 25 4 mm Inside Diameter Dischar...

Page 32: ...s are 316 grade Stainless Steel which has greater corrosion resistance and can withstand attacks of the harshest leachate The AP4 0 Bottom Inlet Short pump is complemented by the most comprehensive se...

Page 33: ...3 gpm 49 lpm 3 See Flow Rate Chart Pump Volume Cycle 0 22 0 36 gal 83 1 36L Min Actuation Level 26 7 in 68 cm Standard Pump Max Depth 250 ft 76 m Air Pressure Range 5 120 psi 0 4 8 4 kg cm2 Air Usage...

Page 34: ...Rates4 4 FLOW RATES MAY VARY WITH SITE CONDITIONS CALL QED FOR TECHNICAL ASSISTANCE 3 4 inch 19 mm Inside Diameter Discharge Hose Equivalent to 1 Inch O D Tubing 1 inch 25 4 mm Inside Diameter Dischar...

Page 35: ...RD CUBIC FEET OF AIR PER GALLON PUMPED SCF GAL STANDARD CUBIC FEET OF AIR PER GALLON PUMPED SCF GAL 3 4 inch 19 mm Inside Diameter Discharge Hose Equivalent to 1 Inch O D Tubing 1 inch 25 4 mm Inside...

Page 36: ...parts are 316 grade Stainless Steel which has greater corrosion resistance and can withstand attacks of the harshest leachate The AP4 0 Top Inlet Long pump is complemented by the most comprehensive se...

Page 37: ...7 kg Max Flow Rate 10 gpm 38 lpm See Flow Rate Chart Pump Volume Cycle 0 58 0 78 gal 2 2 3 0L Min Actuation Level 53 3 in 135 cm Standard Pump Max Depth 250 ft 76 m Air Pressure Range 5 120 psi 0 4 8...

Page 38: ...Y WITH SITE CONDITIONS CALL QED FOR TECHNICAL ASSISTANCE GALLONS PER MINUTE WITH 3 4 INCH I D HOSE GALLONS PER MINUTE WITH 3 4 INCH I D HOSE GALLONS PER MINUTE WITH 3 4 INCH I D HOSE APPROXIMATE LITER...

Page 39: ...AIR PER GALLON PUMPED SCF GAL Air Consumption 3 4 inch 19 mm Inside Diameter Discharge Hose Equivalent to 1 Inch O D Tubing APPROXIMATE STANDARD LITER OF AIR PER LITER PUMPED STD L LITER 1 inch 25 4 m...

Page 40: ...ier to clean the pump All metallic parts are 316 grade Stainless Steel which has greater corrosion resistance and can withstand attacks of the harshest leachate The AP4 0 Top Inlet Short pump is compl...

Page 41: ...Max Flow Rate 9 gpm 34 lpm See Flow Rate Chart Pump Volume Cycle 0 22 0 36 gal 83 1 36L Min Actuation Level 41 6 in 106 cm Standard Pump Max Depth 250 ft 76 m Air Pressure Range 5 120 psi 0 4 8 4 kg c...

Page 42: ...4 INCH I D HOSE APPROXIMATE LITERS PER MINUT E WITH 19 mm I D HOSE APPROXIMATE LITERS PER MINU TE WITH 19 mm I D HOSE APPROXIMATE LITERS PER MINUT E WITH 19 mm I D HOSE GALLONS PER MINUTE WITH 1 25 IN...

Page 43: ...D CUBIC FEET OF AIR PER GALLON PUMPED SCF GAL STANDARD CUBIC FEET OF AIR PER GALLON PUMPED SCF GAL 3 4 inch 19 mm Inside Diameter Discharge Hose Equivalent to 1 Inch O D Tubing 1 inch 25 4 mm Inside D...

Page 44: ...180 psi 0 4 8 4 kg cm2 0 4 12 655 kg cm2 Air Usage 0 4 1 1 scf gal 0 4 1 1 scf gal 3 0 8 5 liter of air fluid liter Min Liquid Density 0 7 SpG 0 7 g cm3 0 7 SpG 0 7 g cm3 Standard Construction Materi...

Page 45: ...80 psi 0 4 8 4 kg cm2 0 4 12 655 kg cm2 Air Usage 0 4 1 1 scf gal 0 4 1 1 scf gal 3 0 8 5 liter of air fluid liter Min Liquid Density 0 7 SpG 0 7 g cm3 0 7 SpG 0 7 g cm3 Standard Construction Material...

Page 46: ...ent life cycle Greater clearance also enables the pump to deal with high viscosities solids content and precipitates in the pumped fluid Proprietary non stick finishes combine with the higher clearanc...

Page 47: ...commercial fuels are acceptable materials in free and dissolved phase The pumps and accessories must be operated within the specifications and limits given in the manual for the particular piece of eq...

Page 48: ...lustrations and drawings accurately represent the product s as it actually was at the time of doing the illustrations and drawings However products may change to meet user requirement and therefore ma...

Page 49: ...ia a RMA Return Material Authorization number to the address below or to its appointed agent QED Environmental Systems 2355 Bishop Circle West Dexter Michigan 48130 1592 USA 800 624 2026 Toll Free in...

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