PVA RD100 Owner'S Manual Download Page 1

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Precision Valve & Automation

One Mustang Drive

Cohoes, NY 12047

www.pva.net

RD100 & RD200

OWNER’S MANUAL

Rev A

WHERE

PRECISION

DRIVES

PRODUCTION

Summary of Contents for RD100

Page 1: ...Precision Valve Automation One Mustang Drive Cohoes NY 12047 www pva net RD100 RD200 OWNER S MANUAL Rev A WHERE PRECISION DRIVES PRODUCTION ...

Page 2: ...document with respect to changes subsequently made Precision Valve and Automation Inc makes no representation or warranty expressed implied or statutory with respect to and assumes no responsibility for the accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply This document including the information c...

Page 3: ...rview 8 Theory of Operation 8 Operation and Storage Environment 8 Environmental 8 Noise Levels 8 Materials Chemicals 8 Description of Components 9 Setup 10 Unpacking and Inspection 10 Overview 11 How to Use the HMI 12 How to Use the Foot Pedal 13 How to Use the Finger Switch 13 Operation 14 Quick Start 14 Cyclestop 14 Logon 15 Ready 15 Manual 16 Manual Purge 16 Manual Timed Shot 16 Manual Rotating...

Page 4: ...enance 21 Change the Base 22 Adjust the Material Pressure 23 Digital Pressure Switch 24 Valve Position Adjustment 25 Home Sensor 26 Electrical 27 Main Power Supply 27 Change Voltage Input 27 Technical Specifications 29 Troubleshooting 30 Fault Recovery 31 Z Slide Sensor 31 Z Slide Speed 32 Notes 33 Warranty 34 Table of Figures 35 ...

Page 5: ...A One Mustang Drive Cohoes NY 12047 Tel 1 518 371 2684 Fax 1 518 371 2688 Website http www pva net Email mailto info pva net Technical Support Tel 1 844 734 0209 Email mailto cs pva net Document History Revision Revision Date Reason for Changes Revision A November 2016 Initial Release NOTE All photographs and CAD model representations in this document are a general representation of the system and...

Page 6: ...the manuals provided with the unit Never put hands or tools in areas with this symbol when the machine is in operation A dangerous condition may exist Read and understand the manuals provided with the unit before any repairs or maintenance is done Only a qualified individual should do service Use caution when there are pressurized vessels Find and repair any leaks immediately Always wear appropria...

Page 7: ...mated industrial equipment Stay clear of all moving parts when the system is in operation Read and understand all operating manuals before using this equipment Do not disable the safety features of the system Lock out and tag out the air supply before any service is done Do not remove any hose either air or fluid without relieving the pressure All replacement hoses must have adequate pressure rati...

Page 8: ...s a bead of fluid Flexibility and adjustment of the dispense head rotation angle and programmable control interface allow this simple dispense system to apply seamless beads of adhesives and sealants Operation and Storage Environment Handling and transportation should be done to minimize the vibration and shock on the system Use an air ride truck for transport The system should be installed and st...

Page 9: ...valve operates based on the settings in Setup mode Rotary Table The rotary table turns clockwise or counterclockwise with the part installed on it The part will rotate at the set speed and direction while the valve dispenses The base is bolted to the rotary table and can be changed for different sized parts HMI The HMI is the display used to control the system Machine status and error messages are...

Page 10: ...cable to the system and to a 115 230 VAC electrical outlet Your system was shipped with the correct fuses If you change the voltage refer to the schematic for the correct fuses WARNING Failure to comply with electrical specifications can result in damage to the machine as well as injury to installation personnel Electrical hookup must be made by a qualified electrician and must comply with any app...

Page 11: ...RD100 RD200 PVA Revision A 2016 11 of 35 Figure 2 Valve Stands Installed Overview Figure 3 Example System Components Figure 4 Example RD100 Back Panel ...

Page 12: ...ct the Enter button to select an option 3 If it is a value option use the number pad to enter a new value and then select the Enter button to save the change 4 Select ESC at any time to return the home screen 5 If the options on the screen have small arrows pointing out use the buttons on the HMI to select the related option For example in the figure below F1 will select Manual mode Figure 6 Selec...

Page 13: ...ess the pedal to dispense the material Release the pedal to stop the flow of material Figure 7 Foot Pedal Use How to Use the Finger Switch In Ready mode use the finger switch to operate the system Put your finger in the switch as shown Your finger must remain in the finger switch for the entire cycle Figure 8 Finger Switch Use ...

Page 14: ...creased or decreased by the vacuum control knob also on the front panel if applicable Quick Start 1 After the system is correctly connected turn the POWER OFF ON switch on the back to the ON position 2 Disengage the Emergency Stop button 3 Home the machine 4 Select Ready mode 5 For each cycle press F1 use the finger switch or engage the foot pedal to start the machine Cyclestop 1 In Cyclestop sele...

Page 15: ...nstalled use the HMI foot pedal or the finger switches to activate a cycle You must leave your finger in the finger switch for the entire cycle 3 The heading in Ready mode will show either Timed or Continuous This is set in Setup mode Timed mode will operate the rotary table and the valve for a set amount of time Continuous mode will operate the rotary table and the valve as long as the button is ...

Page 16: ... left and right of the screen to select a valve to Purge or toggle a Z Slide NOTE The Z Slide will not activate when you use this option to purge Figure 12 Manual Purge 4 Use the left and right arrows to select the Tank psi Select Enter 5 Use the key pad to enter the new value 6 Select Enter to save the new value Manual Timed Shot 7 Use the up and down arrows to scroll to the Timed Shot screen 8 U...

Page 17: ...nd down arrows to scroll to the Rotary L or the Rotary R screen NOTE If you have only one Rotary table you will have only one screen Figure 14 Rotating L and R 13 Use the buttons on the left and right of the screen to select Rotate or to toggle the Direction between Counterclockwise and Clockwise 14 Use the left and right arrows to select the RPM value Select the Enter button to change the value 1...

Page 18: ...en s 2 Use the buttons on the left and right of the screen to toggle the Rotary between Enable and Disable or toggle the Direction between Counterclockwise and Clockwise Figure 15 Setup Rotary L and R 3 Use the left and right arrows to select the RPM Select Enter 4 Use the key pad to enter a new value 5 Select Enter to save the value Setup Run Mode 6 Use the up and down arrows to scroll to the Set...

Page 19: ...ect Enter to save the new value Setup Tank 11 Use the up and down arrows to scroll to the Setup Tank screen 12 Use the button on the left of the screen to toggle the Low Level sensor between Enable and Disable Figure 17 Setup Tank 13 Use the left and right arrows to select the Min or Max psi speed you want to change Select Enter 14 Use the key pad to enter the new value 15 Select Enter to save the...

Page 20: ...nge Select Enter Start time is the time the valve starts to dispense before the rotary table moves Stop time is the time the valve continues to dispense after the rotary table has stopped moving 19 Use the key pad to enter the new value 20 Select Enter to save the new value Shutdown Make sure the system is correctly shutdown when it is not in use 1 If the system is in the middle of a cycle let it ...

Page 21: ...aks around compression fittings tighten or replace if necessary Make sure there is no chaffing of wires pneumatic lines or material lines Monthly Examine and clean cooling fans in power supplies Quarterly Examine the slides for wear and smooth operation Examine the inline material filter for clogs Examine the motors for overheating and smooth operation Examine all sensors and clean with warm water...

Page 22: ... the shutdown procedure in Section 4 4 2 Remove the three bolts in the base Figure 19 Rotary Base 3 Install a new base 4 Use a hex key to install the three bolts and turn them clockwise until they are tight 5 Make sure the base is correctly aligned on the rotary table 6 Operate the system as necessary ...

Page 23: ...egulator knob out so that the orange ring can be seen Turn the knob counterclockwise to decrease the pressure or clockwise to increase the pressure NOTE the pressure will change slowly wait for the pressure to change on the digital pressure switch 2 Push the knob in to save the setting Figure 20 Pressure Regulator ...

Page 24: ... flash briefly Push the blue mode button until you see Lo Figure 21 Low Set Point 3 The word will go out of view and the value for that set point will be shown Use the up and down arrow buttons to adjust the set point to the necessary value To set the high set point 4 Push the blue mode button on the digital pressure switch 5 The set point Hi or Lo will flash briefly Push the blue mode button unti...

Page 25: ...en the necessary bolts 2 Slide the related valve post to the necessary position and tighten then bolts Figure 23 Valve Position Adjustment Bolts 3 For the valve rotation loosen the bolt 4 Rotate the valve to the necessary position and then tighten the bolt Figure 24 Valve Rotation Adjustment ...

Page 26: ...RD100 RD200 PVA Revision A 2016 26 of 35 Home Sensor There is a home sensor on the rotary table The table may continue to turn after the cycle has ended to return to home Figure 25 Home Sensor ...

Page 27: ... Change Voltage Input If necessary do the steps below to change the voltage on the power entry 1 If connected remove the main power cord from the power entry 2 Insert the end of a flat head screwdriver into the slot on the left side of the red indicator box to pry the cover open Figure 26 Remove the Cover 3 Use the flat heat screwdriver to pry the red fuse holder out of the power entry Figure 27 R...

Page 28: ...RD100 RD200 PVA Revision A 2016 28 of 35 Figure 28 Install the Fuse 5 Close the cover The new voltage setting should be shown in the red box Figure 29 Install the Cover ...

Page 29: ...60 Hz Air Supply 80psi dry unlubricated air at 10 CFM Maximum Part Diameter 241 mm Maximum Bead Diameter 241 mm Maximum Part Height 127 mm Payload Capacity 2 28 kg 5 lbs Repeatability 0 04 mm 0 0016 Resolution 0 02 mm 0 0008 Maximum Revolution Speed 60 rpm Degree of Revolution 1 1080 Operating Pressure 80 100psi Maximum Pressure 100psi ...

Page 30: ...n when you move the Z zlide up and down if it does not even after it has been adjusted the sensor may need to be replaced Z Slide 1 Down Fault Check Main Air Pressure The Z slide did not move Check the main air regulator to make sure the machine has air pressure Check the pneumatic connections to the Z slide If the Z slide is connected correctly disconnect the airline and try to move the slide by ...

Page 31: ...r back on Shutdown the system and have qualified personnel repair it 1 Clear the fault that caused the emergency stop 2 Push the ESC button on the OIT panel to reset the fault 3 The machine is now ready for normal operation Z Slide Sensor 1 The Z Slide sensor should come on when the valve is in the fully down position Figure 30 Z Slide Sensor 2 Adjust the sensor if necessary 3 If the sensor does n...

Page 32: ...e are adjustment knobs on the Z Slide air connections The top knob is for the speed down and the bottom knob is for the speed up Turn the necessary knob counterclockwise to increase the speed or clockwise to decease the speed Figure 31 Z Slide Speed Adjustment ...

Page 33: ...RD100 RD200 PVA Revision A 2016 33 of 35 Notes ...

Page 34: ...rranties All PVA warranties extend only to the original purchaser Third party warranty claims will not be honored at any time Prior to returning a product for a warranty claim a return authorization must be obtained from PVA s Technical Support department Authorization will be issued either via the telephone facsimile or in writing upon your request To qualify as a valid warranty claim the defecti...

Page 35: ...l Purge 16 Figure 13 Manual Timed Shot 17 Figure 14 Rotating L and R 17 Figure 15 Setup Rotary L and R 18 Figure 16 Setup Run Mode 19 Figure 17 Setup Tank 19 Figure 18 Setup Valve L and R 20 Figure 19 Rotary Base 22 Figure 20 Pressure Regulator 23 Figure 21 Low Set Point 24 Figure 22 High Set Point 24 Figure 23 Valve Position Adjustment Bolts 25 Figure 24 Valve Rotation Adjustment 25 Figure 25 Hom...

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