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PVA DeltaTherm IR Cure Module, Operation Manual

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PVA DeltaTherm IR Cure Module Operation Manual Download Page 33

 

DeltaTherm IR Cure Module 

 

Revision C 

/

 September 2022 

Page 33 of 41 

 

151 

Panel 6B Overtemp >285C 

152 

Panel 7A Overtemp >285C 

153 

Panel 7B Overtemp >285C 

154 

Panel 8A Overtemp >285C 

155 

Panel 8B Overtemp >285C 

156 

Zone 1A Intensity Fault Panel Never Reached Setpoint 

157 

Zone 1B Intensity Fault Panel Never Reached Setpoint 

158 

Zone 2A Intensity Fault Panel Never Reached Setpoint 

159 

Zone 2B Intensity Fault Panel Never Reached Setpoint 

160 

Zone 3A Intensity Fault Panel Never Reached Setpoint 

161 

Zone 3B Intensity Fault Panel Never Reached Setpoint 

162 

Zone 4A Intensity Fault Panel Never Reached Setpoint 

163 

Zone 4B Intensity Fault Panel Never Reached Setpoint 

164 

Zone 5A Intensity Fault Panel Never Reached Setpoint 

165 

Zone 5B Intensity Fault Panel Never Reached Setpoint 

166 

Zone 6A Intensity Fault Panel Never Reached Setpoint 

167 

Zone 6B Intensity Fault Panel Never Reached Setpoint 

168 

Zone 7A Intensity Fault Panel Never Reached Setpoint 

169 

Zone 7B Intensity Fault Panel Never Reached Setpoint 

170 

Zone 8A Intensity Fault Panel Never Reached Setpoint 

171 

Zone 8B Intensity Fault Panel Never Reached Setpoint 

173 

Zone 1A Deviation Fault 

174 

Zone 1B Deviation Fault 

175 

Zone 2A Deviation Fault 

176 

Zone 2B Deviation Fault 

177 

Zone 3A Deviation Fault 

178 

Zone 3B Deviation Fault 

179 

Zone 4A Deviation Fault 

180 

Zone 4B Deviation Fault 

181 

Zone 5A Deviation Fault 

182 

Zone 5B Deviation Fault 

Summary of Contents for DeltaTherm IR Cure Module

Page 1: ...156B155B155B DeltaTherm IR Cure Module Operation Manual Revision C WHERE PRECISION DRIVES PRODUCTION ...

Page 2: ...th respect to changes subsequently made 158B157B157BPrecision Valve and Automation Inc makes no representation or warranty expressed implied or statutory with respect to and assumes no responsibility for the accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply 159B158B158BThis document including the ...

Page 3: ... 9 336B335B373B Dust and Debris 9 337B336B374B Temperature and Humidity 9 338B337B375B Location 9 351B SMEMA 10 352B Installation and Setup 11 339B338B376B Installation 11 353B Operating Safety 12 340B339B377B Notices and Warnings 12 341B340B378B Safety Devices and Guarding 12 367B366B404B Safety Circuit 12 368B367B405B Doors 12 342B341B379B Exhaust Requirements 13 369B368B406B Air Velocity Test P...

Page 4: ... Settings 29 358B Fault Recovery Procedure 30 359B358B396B Recovery from Emergency Stop or Open Door Error 30 360B359B397B Recovery from an Exhaust or Intake Fan Failure 30 361B360B398B Recovery from a Parameter Out of Range Error 30 362B361B399B Recovery from an Over Temperature Error 31 363B362B400B Recovery from an Auto Conveyor Adjust Error 31 359B Error Messages 32 360B Troubleshooting 35 364...

Page 5: ...B167BTel 1 518 371 2684 169B168B168BFax 1 518 371 2688 170B169B169BWebsite https pva net 171B170B170BEmail info pva net 172B171B171BTechnical Support 173B172B172BTel 1 844 734 0209 174B173B173BEmail cs pva net Document History Revision Revision Date Reason for Changes REV C September 2022 Exhaust Requirement Update REV B January 2020 DeltaTherm Version 1 9 Release REV A December 2018 Initial Relea...

Page 6: ...ided with the unit Never put hands or tools in areas with this symbol when the machine is in operation A dangerous condition may exist Read and understand the manuals provided with the unit before any repairs or maintenance is done Only a qualified individual should do service Use caution when there are pressurized vessels Find and repair any leaks immediately Always wear appropriate safety equipm...

Page 7: ...o emphasize that hazardous voltages current temperatures or other conditions that could cause personal injury exist in this equipment or may be associated with its use Only qualified personnel should enter areas designated with this symbol Laser light source present Do not stare directly into the beam Do not use in the presence of highly reflective surfaces Pinch hazard from moving parts Avoid con...

Page 8: ...his machine Any uses other than those listed above could result in a dangerous condition and cannot be protected against by the safety features installed on the system 178B177B177B 0B0B0BFigure 1 DeltaTherm IR Cure Module Functional Block Diagram Personal Protective Equipment 179B178B178BOperators must use eye protection Always wear gloves when handling materials and solvents Refer to MSDS sheets ...

Page 9: ...ll reduce its performance Dust and Debris 183B182B182BAll enclosures and connector covers should be closed tightly Put a cover over the system if dust or other airborne debris is present in the storage area Temperature and Humidity 184B183B183BStorage and operation should be done in an area at 40 105 F 4 41 C and low humidity Do not let the machine have condensation on it Location 185B184B184BThe ...

Page 10: ...rface Mount Equipment Manufacturers Association SMEMA Electrical Equipment Interface Standard is used to make sure the sequence of boards is correct If these connections are not in place boards cannot move from one machine to another 188B187B187BSMEMA cables have male 14 pin amp type CPC connectors The cables are straight through so orientation does not matter On each module the wire to the J1 plu...

Page 11: ... 2 1983 Installation 1 24B23B23BPlug the machine into an appropriate power source as shown on the legend plate on the module The electrical service should be correctly grounded and the power source clean If high power equipment operates off the same source a line conditioner may be necessary Poor quality power can cause errors in machine operation 270B269B269BWARNING Failure to obey electrical spe...

Page 12: ...tion of the machine 271B270B270BNote Do not bypass disable or tamper with the safety features Precision Valve Automation Inc is not responsible for any damages incurred mechanical or human because of changes or destruction of any safety features Safety Circuit 192B191B191BThe main power to the machine is monitored and controlled by the safety circuit The safety circuit has a control relay and one ...

Page 13: ... 8 DeltaTherm 8 H 140 CFM 6 152mm 713 3 6 DeltaTherm 12 600 CFM 6 152mm 3056 15 5 DeltaTherm 12 H 210 CFM 6 152mm 1070 5 4 DeltaTherm 16 1000 CFM 6 152mm 5093 25 9 DeltaTherm 16 H 280 CFM 6 152mm 1426 7 2 194B193B193BNote Check machine specifications Custom order machines and processes may require higher exhaust flow rates Air Velocity Test Point 195B194B194BMeasure the velocity at the inlet to th...

Page 14: ...s are displayed by showing black background with white lettering for ON and white background with black lettering for OFF Startup Procedure 1 35B34B34BClose all doors 2 36B35B35BEngage the EMERGENCY STOP button 197B196B196B 4B4B4BFigure 5 Emergency Stop Button 3 37B36B36BTurn the main power switch to ON 4 38B37B37BPush the green POWER ON button on the front of the DeltaTherm module 198B197B197B 5B...

Page 15: ...It is off at all other times 42B41B41BThe amber light is on when the machine is in Auto Cycle but the specified parameters have not been reached It is off at all other times 43B42B42BThe red light is on steady when the machine is not in Auto Cycle due to operator intervention It flashes when the machine is in cycle but the cycle is stopped because of a machine problem It is off at all other times ...

Page 16: ...y After you start the safety check you must activate and deactivate the safety devices Some safety checks are timed and will cause a failure if the action is not done in the set time Shutdown Procedure 204B203B203BDo the following procedure to shut down the cure module 1 45B44B44BWait for all boards to clear the cure module 2 46B45B45BPress Auto Stop on the OIT Wait for the PVA screen to appear 3 ...

Page 17: ... Stop are Auto Cycle Manual and Setup Select F1 or the auto cycle icon to operate the module in Auto Cycle Select F3 or the manual icon to operate the module in Manual mode Select ESC or the settings icon to go to Setup mode and view or change the operating parameters of the module Select the Home icon or F3 from any mode to return to Cycle Stop ...

Page 18: ...tpoint of the heater panel 3 52B51B51BThe At Temperature indicator will light up when the panel temperature is within the allowable setpoint deviation value 4 53B52B52BThe Current Recipe Name will display at the top of the screen 5 54B53B53BThe Board Counter displays the number of boards in the oven In the event of an incorrect value PIP flashing press and hold for 5 seconds to reset this to zero ...

Page 19: ...to absorption of energy from the lower panels This is normal 63B62B62BIf the DeltaTherm IR Cure Module is the last machine in a line the alarm will signal when a board exits This only occurs if a downstream SMEMA signal is not present 64B63B63BWhen the conveyors stop for a board to be removed the cure module will maintain the parameters The module will not time out if a board is not removed 65B64B...

Page 20: ... target set points for each zone and heater panel To change the target Setpoint press the designated box A new screen will be shown 69B68B68BThe left side box in the Zone Control area is the target temperature display temperature is filtered for each zone and the deviation point for that zone 70B69B69BTouch the screen and a keypad will be shown 71B70B70BEnter the necessary value 72B71B71BPush ENT ...

Page 21: ...or speed The metric standard u nit range is 03 15 3m min 1 50 2ft min 77B76B76BThe keypad will be shown enter the necessary value 78B77B77BSelect ENT to save 2 79B78B78BPress the red X icon or green checkmark icon to toggle the conveyor between on and off 212B211B211B 12B12B12BFigure 13 Conveyor Control in Manual Mode Conveyor Width 213B212B212B 13B13B13BFigure 14 Conveyor Width in Manual Mode ...

Page 22: ...o move the current target conveyor width setpoint 276B275B275BNote Prior to the move the machine will check for any boards 3 85B84B84BPress to rehome the conveyor width 277B276B276BNote Prior to the move the machine will check for any boards Conveyor Jog 215B214B214B 14B14B14BFigure 15 Conveyor Jog in Manual Mode 1 86B85B85BThis screen displays the current conveyor width 2 87B86B86BPress to adjust...

Page 23: ...l Mode 279B278B278BNote Process PIP will only show on 12 ft and 16 ft oven length systems SMEMA Control 1 88B87B87BThe SMEMA inputs Upstream Board Available and Downstream Ready can be monitored for correct operation through the SMEMA screen in Manual mode 2 89B88B88BSelect the necessary output Machine Ready and Board Available to toggle it on or off 218B217B217B 16B16B16BFigure 17 SMEMA in Manual...

Page 24: ...B219B 17B17B17BFigure 18 Setup Zone 1 Panels 1 90B89B89BThe Heater Panel Recipe Switch can disable or enable the use of a zone s upper or lower heater panel in Autocycle If enabled the panel will display a green checkmark If disabled the panel will display a red X 280B279B279BNote IR panels cannot activate unless the exhaust fan is on 2 91B90B90BThe Setpoint box is the target temperature display t...

Page 25: ...iation is the max allowable deviation from the target setpoint for the specified zone and heater panel Each enabled zone s panels must reach and maintain a temperature within the set deviations to run the product in Auto Cycle 98B97B97BTouch the Max Deviation box and a keypad will be shown 99B98B98BEnter the desired value 100B99B99BPress ENT to save the value and close the keyboard 5 101B100B100BT...

Page 26: ...Cycle select the Speed box The keypad will be shown 104B103B103BEnter the necessary value The minimum speed is 0 feet per minute or 0 meters per minute the maximum speed is 60 feet per minute or 19 meters per minute 105B104B104BPress ENT to save the value and close the keypad 106B105B105BSelect the arrow button to toggle the oven between left to right or right to left conveyor direction ...

Page 27: ...the width value is known press the value to manually enter the width setpoint A keypad will be shown 111B110B110BEnter the necessary value The metric unit range is from 50 500 mm 1 97 19 69 in 112B111B111BSelect Save to keep and use the new value 2 113B112B112BIf the width value is unknown press the arrows to use the Auto Adjust Conveyor Width This will jog the conveyor in a negative or positive d...

Page 28: ...23B223B 20B20B20BFigure 21 Setup Rename Profile 116B115B115BUse the Page icons or the F2 and F4 keys to scroll through the recipe names 117B116B116BYou can have a maximum of 30 profiles 118B117B117BSelect the name you want to change in the text box 119B118B118BThe keyboard will be shown type the new name and select enter The new name will be saved Recipe names are limited to 15 characters ...

Page 29: ... when entering Auto Cycle If disabled upon entering Auto Cycle boards in the oven will not move downstream until the oven is at temperature and ready to process boards 4 123B122B122BPress Auto Idle Timeout to enable or disable the idle timeout in Auto Cycle When enabled if no boards are being processed in the specified timeout a silent timeout fault will occur and the oven will exit Auto Cycle tur...

Page 30: ... following procedure to return the machine to the cycle stop state 285B284B284BWARNING If the Emergency Stop was engaged because of system failure do not disengage the Emergency Stop Shutdown the system and have qualified personnel repair the machine 1 130B129B129BDisengage the Emergency Stop button or close all doors 2 131B130B130BSelect Clear Fault Recovery from an Exhaust or Intake Fan Failure ...

Page 31: ...en the left cabinet and find fuse number 70 3 143B142B142BRelease the fuse and disengage the Emergency Stop button This will move the conveyor toward the sensor 4 144B143B143BWhen the conveyor passes the sensor engage the Emergency Stop button again 5 145B144B144BExamine the integrity and the wiring of the sensor 6 146B145B145BInstall fuse number 70 and home the conveyor again 231B230B230BError 2 ...

Page 32: ...85C 109 Panel 3A Overtemp 285C 110 Panel 3B Overtemp 285C 111 Panel 4A Overtemp 285C 112 Panel 4B Overtemp 285C 113 Master Conveyor Width CAN4 Drive Homing Timeout 114 Slave Conveyor Width CAN6 Drive Homing Timeout 115 Data Table Error Values Not Downloaded 118 System Options Changed Reboot Required 131 Control Power Timeout Fault 132 Autocycle Idle Timeout 141 Master Conveyor Transfer CAN3 Commun...

Page 33: ...oint 163 Zone 4B Intensity Fault Panel Never Reached Setpoint 164 Zone 5A Intensity Fault Panel Never Reached Setpoint 165 Zone 5B Intensity Fault Panel Never Reached Setpoint 166 Zone 6A Intensity Fault Panel Never Reached Setpoint 167 Zone 6B Intensity Fault Panel Never Reached Setpoint 168 Zone 7A Intensity Fault Panel Never Reached Setpoint 169 Zone 7B Intensity Fault Panel Never Reached Setpo...

Page 34: ...lt Ready to Switch On State Failed 305 Conveyor Width CAN4 Drive Enable Fault Ready to Switch On State Failed 306 Conveyor Transfer CAN5 Drive Enable Fault Ready to Switch On State Failed 307 Conveyor Width CAN6 Drive Enable Fault Ready to Switch On State Failed 308 Conveyor Transfer CAN3 Drive Enable Fault Switch On State Failed 309 Conveyor Width CAN4 Drive Enable Fault Switch On State Failed 31...

Page 35: ...nical or electrical problem occurs before you call Technical Support Calling Technical Support 236B235B235BThe Technical Support staff is available to help solve any problems The phone number is 1 518 371 2684 Have the following information when you call for help 153B152B152BAll the information on the OIT when the error occurred 154B153B153BThe operation in progress when the machine developed trou...

Page 36: ...he bulb and replace 304B303B325BA door is open 305B304B326BClose all doors 306B305B327BThe emergency stop is engaged 307B306B328BDisengage the emergency stop 308B307B329BBoard does not transfer to or from adjacent station 309B308B330BThe SMEMA connection is broken 310B309B331BExamine the cable connections 311B310B332BCorrect any loose connections 312B311B333BA module in the system is turned off 31...

Page 37: ...nveyor System 241B240B240BExamine the sensors for material and dust buildup 242B241B241BApply a small amount of high temperature chain lubricant such as Darmex 773ND or equivalent to the chains 243B242B242BConveyor System Rails Clean and lubricate with Mobil DTE 24 or equivalent You can also use a thin film of the conveyor grease Darmex 773ND or equivalent ...

Page 38: ...DeltaTherm IR Cure Module Revision C September 2022 Page 38 of 41 Notes ...

Page 39: ...ealers will void all warranties 246B245B245BAll PVA warranties extend only to the original purchaser Third party warranty claims will not be honored at any time 247B246B246BPrior to returning a product for a warranty claim a return authorization must be obtained from PVA s customer service department Authorization will be issued either via the telephone facsimile or in writing upon your request 24...

Page 40: ... the status of the machine 259B258B258BManual Machine state that permits the operator to control all the operations of the machine Mutually exclusive with Auto Cycle and Setup 260B259B259BOIT Operator Interface Terminal Screen and or keys used to control the machine 261B260B260BPIP Part in place sensor Designation for the sensors that sense parts Numbered incrementally along the process flow 262B2...

Page 41: ...atus 15 8B8BFigure 9 PVA Screen 16 9B9BFigure 10 Cycle Stop 17 10B10BFigure 11 Auto Cycle 18 11B11BFigure 12 Manual IR Panels 20 12B12BFigure 13 Conveyor Control in Manual Mode 21 13B13BFigure 14 Conveyor Width in Manual Mode 21 14B14BFigure 15 Conveyor Jog in Manual Mode 22 15B15BFigure 16 Sensors in Manual Mode 23 16B16BFigure 17 SMEMA in Manual Mode 23 17B17BFigure 18 Setup Zone 1 Panels 24 18B...

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