PVA 112-2190 Operation Manual Download Page 13 | Manualshive

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PVA 112-2190 Operation Manual Download Page 13

FCS300 Series Manual

Revision D

/

June 2020

Page 13 of 34

FCS300-ES-ND Tool Kit

The tool kit for the FCS300-ES-ND is part number

B12-1986

, which includes all necessary

tools and lubricating grease to perform maintenance on this spray valve.

B12-1986 Includes:

Qty

Part Number

Description

2

0266244

8” Adjustable Wrench

2

26563

3/32” Allen Key

1

26561

5/64” Allen Key

1

26559

1/16” Allen Key

1

5516A18

Tweezers

1

B62-0752

2.5cc Mineral Oil Lubrication Kit

1

B62-2048

2.5cc Silicone Lubricant

1

9570K71

Hook and Pick Set

1

0266255

Pliers

2

53085A61

Soft Plastic Covers for Pliers

1

PB135/2

Micrometer Screw Driver, #2

1

PT17184

Micrometer Adjustment Wrench

1

MM115

Removable Thread Locker

Figure 8: FCS300-ES-ND Tool Kit

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Summary of Contents for 112-2190

Page 1: ...FCS300 ES ND FCS300 ES UF FCS300 ES FCS300 F FCS300 R WHERE PRECISION DRIVES PRODUCTIO Front Closing Spray Valve FCS300 Series Operation Manual Rev D ...

Page 2: ...of this document with respect to changes subsequently made Precision Valve and Automation Inc makes no representation or warranty expressed implied or statutory with respect to and assumes no responsibility for the accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply This document including the infor...

Page 3: ...ES Tool Kit 12 FCS300 ES ND Tool Kit 13 FCS300 ES UF Tool Kit 14 Part Reference Numbers 15 Operation 15 Periodic Maintenance 16 Routine Cleaning and Disassembly 16 Assembly Instructions 18 General 18 Air Section 18 Fluid Section 19 Assemble Section 19 Setting Micrometer to Zero 19 Spare Parts 20 FCS300 F and FCS300 R Spare Parts Kit 20 FCS300 ES Spare Parts Kit 21 FCS300 ES ND Spare Parts Kit 21 F...

Page 4: ...ion D June 2020 Page 4 of 34 Bill of Materials 28 FCS300 F 112 5955 and FSC300 R 112 2195 28 FCS300 ES 112 2190 29 FCS300 ES ND 112 2398 30 FCS300 ES UF 612 9338 1 31 Troubleshooting 32 PVA Warranty Policy 33 Table of Figures 34 ...

Page 5: ...518 371 2688 Website http www pva net Email info pva net Technical Support Tel 1 844 734 0209 Email cs pva net Document History Revision Revision Date Reason for Changes A 2012 Initial Release B 2019 Combined FCS300 F FCS300 R FCS300 ES FCS300 ES ND Manuals C March 2020 Added FCS300 ES UF Manual D June 2020 Added Cleaning Bit to FCS300 ES UF Bill of Materials Note All photographs and CAD model rep...

Page 6: ...de Air section red anodized portion Fluid section stainless steel portion Air Section The air section is an aluminum body with a simple piston cylinder combination used to open and close the valve A micrometer adjustment in the upper air body controls how far the piston and needle assembly can retract thus regulating the rate of fluid flow The micrometer will display a distance that the piston and...

Page 7: ...r to open the valve Quick connect air fittings are typically supplied with the FCS300 Series to fit 5 32 tubing Note The valve should normally be in the closed position Atomizing air is connected to the 10 32 threaded port located on the fluid section Quick connect air fittings are typically supplied to fit 5 32 tubing Atomizing air should be connected such that it turns on only when the valve is ...

Page 8: ...FCS300 Series Manual Revision D June 2020 Page 8 of 34 Figure 1 FCS300 F Diagram Figure 2 FCS300 R Diagram ...

Page 9: ...FCS300 Series Manual Revision D June 2020 Page 9 of 34 Figure 3 FCS300 ES Diagram Figure 4 FCS300 ES ND Diagram ...

Page 10: ...FCS300 Series Manual Revision D June 2020 Page 10 of 34 Figure 5 FCS300 ES UF Diagram ...

Page 11: ... 1989 Includes Qty Part Number Description 1 0266244 8 Adjustable wrench 2 26563 3 32 Allen Key 1 26561 5 64 Allen Key 1 26559 1 16 Allen Key 1 5516A18 Tweezers 1 B62 0752 Mineral Oil Lubrication Kit 2 5cc 1 B62 2048 Silicone Lubricant for o ring 2 5cc 1 9570K71 Hook and Pick Set 1 0266255 Pliers 2 53085A61 Optional soft plastic covers for pliers 1 PB135 2 Flat Head Screw Driver for Micrometer 1 P...

Page 12: ...on 1 0266244 8 Adjustable wrench 2 26563 3 32 Allen Key 1 26561 5 64 Allen Key 1 26559 1 16 Allen Key 1 5516A18 Tweezers 1 B62 0752 Mineral Oil Lubrication Kit 2 5cc 1 B62 2048 Silicone Lubricant for o rings 2 5cc 1 9570K71 Hook and Pick Set 1 0266255 Pliers 2 53085A61 Optional soft plastic covers for pliers 1 PB135 2 Flat Head Screw Driver for Micrometer 1 PT17184 Micrometer Adjustment Wrench 1 0...

Page 13: ...es Qty Part Number Description 2 0266244 8 Adjustable Wrench 2 26563 3 32 Allen Key 1 26561 5 64 Allen Key 1 26559 1 16 Allen Key 1 5516A18 Tweezers 1 B62 0752 2 5cc Mineral Oil Lubrication Kit 1 B62 2048 2 5cc Silicone Lubricant 1 9570K71 Hook and Pick Set 1 0266255 Pliers 2 53085A61 Soft Plastic Covers for Pliers 1 PB135 2 Micrometer Screw Driver 2 1 PT17184 Micrometer Adjustment Wrench 1 MM115 ...

Page 14: ...es Qty Part Number Description 2 0266244 8 Adjustable Wrench 2 26563 3 32 Allen Key 1 26561 5 64 Allen Key 1 26559 1 16 Allen Key 1 5516A18 Tweezers 1 B62 0752 2 5cc Mineral Oil Lubrication Kit 1 B62 2048 2 5cc Silicone Lubricant 1 9570K71 Hook and Pick Set 1 0266255 Pliers 2 53085A61 Soft Plastic Covers for Pliers 1 PB135 2 Micrometer Screw Driver 2 1 PT17184 Micrometer Adjustment Wrench 1 MM115 ...

Page 15: ... the air pressure operating the valve between 60 100 psi 3 Make sure that the valve is not aimed toward anyone Cycle the valve several times When the valve is cycling the piston can be heard hitting the micrometer adjustment and the needle 1 1 1 3 can be seen going up and down in the center 4 Adjust the atomizing air pressure regulator Air should be felt flowing from the end of the valve when the ...

Page 16: ...neral oil or other light oil inside the packing nut Note PVA offers a 10cc mineral oil lubrication kit Part B62 0752 2 The packing nut 15 15 17 16 will require occasional tightening as wear occurs in order to prevent leaks through the packing Routine Cleaning and Disassembly Cleaning and rebuilding the valve will be required from time to time A spare parts kit is available with all the normal wear...

Page 17: ...te During removal the spring will force the air section apart 12 Separate the upper air body 2 2 2 4 from the lower air body 12 12 14 13 to remove the spring then slide the end cap off the needle 13 Holding the lower air body in one hand grab the needle and push the needle and piston 13 13 15 14 assembly out of the lower air body 14 Remove the 004 Buna o ring 18 19 19 18 from the lower air body 15...

Page 18: ...a 1 16 Allen key to assemble the set screw 9 9 11 10 into the upper air body securing the micrometer in place 6 Mount one 014 Buna o ring 20 21 22 20 on the end of the upper air body 7 Drop the needle into the piston 13 13 15 14 and assemble with the set screw using an adjustable wrench and 5 64 Allen key to tighten 8 Mount the 014 Buna o ring onto the piston 9 Apply a small amount of silicone gre...

Page 19: ...Be sure the micrometer adjustment 11 12 7 is backed out far enough so at least the number 1 can be seen on the midsection D 2 Apply a small amount of silicone grease to the end of the needle then insert it into the packing nut 6 7 16 and slide the two sections together 3 Align the air holes of the air section on the same face as the atomizing air hole of the fluid section then connect the sections...

Page 20: ...lace 6 Hold the dial C securely in one hand maintaining alignment with the zero mark and numbered centerline then carefully tighten the screw B using the flat head screwdriver to lock the micrometer in the zero position Spare Parts PVA offers standard spare parts kits for all dispensing valves These kits are stocked for immediate shipment and allow replacement of all wearable parts of the valve FC...

Page 21: ... 1 VLV 004B O ring Buna 1 VLV 007K O ring Kalrez 1 PT17184 Micrometer Wrench Figure 12 Contents of FCS300 ES Spare Parts Kit FCS300 ES ND Spare Parts Kit The spare parts kit for this valve product number FCS3 ES ND SP includes the following components Qty Part Number Description 1 114 2392 Seat 1 114 5249 Needle 1 V305 Packing Teflon 2 VLV 014B O ring Buna 1 VLV 007B O ring Buna 1 VLV 004B O ring ...

Page 22: ... 1 Packing 1 114 5249 Needle 1 VLV 007K O ring Kalrez 1 VLV 007B O ring Buna 1 VLV 004B O ring Buna 2 VLV 014B O ring Buna 1 614 17136 1 Seat ES UF Extended Spray Ultra Fine Figure 14 Contents of FCS300 ES UF Spare Parts Kit Micrometer Adjustment Breakdown Reference Letter Section Description A Micrometer Wrench B Top Screw C Dial D Micrometer Midsection E Collar F Micrometer End Figure 15 Microme...

Page 23: ...FCS300 Series Manual Revision D June 2020 Page 23 of 34 Drawings Figure 16 Drawing 112 5955 FCS300 F ...

Page 24: ...FCS300 Series Manual Revision D June 2020 Page 24 of 34 Figure 17 Drawing 112 2195 FCS300 R ...

Page 25: ...FCS300 Series Manual Revision D June 2020 Page 25 of 34 Figure 18 Drawing 112 2190 FCS300 ES ...

Page 26: ...FCS300 Series Manual Revision D June 2020 Page 26 of 34 Figure 19 Drawing 112 2398 FCS300 ES ND ...

Page 27: ...FCS300 Series Manual Revision D June 2020 Page 27 of 34 Figure 20 Drawing 612 9338 1 FCS300 ES UF ...

Page 28: ...T SCREW 5 40 x 3 16 1 7 SHCS 5 40 X 1 3 4 SOCKET HEAD CAP SCREW 2 8 SHCS 5 40 X 2 SOCKET HEAD CAP SCREW 2 9 V001 SET SCREW 1 10 V050 SPRING 1 11 V200 END CAP 1 12 V201 LOWER AIR BODY 1 13 V202 PISTON 1 14 V305 PACKING 1 15 V306 PACKING NUT 1 16 V316 COLLAR RING 1 17 V317 AIR CAP FLAT SPRAY 1 18 VLV 004B O RING 004 BUNA N 1 19 VLV 007B O RING 007 BUNA N 1 20 VLV 007K O RING 007 KALREZ 1 21 VLV 014B...

Page 29: ...HCS 5 40 X 1 3 4 SOCKET HEAD CAP SCREW 2 8 SHCS 5 40 X 2 SOCKET HEAD CAP SCREW 2 9 V001 SET SCREW 1 10 V050 SPRING 1 11 V200 END CAP 1 12 V201 LOWER AIR BODY 1 13 V202 PISTON 1 14 V305 PACKING 1 15 V306 PACKING NUT 1 16 V316 COLLAR RING 1 17 V342 SEAT EXTENSION 1 18 V344 EXTENDED AIR CAP 1 19 VLV 004B O RING 004 BUNA N 1 20 VLV 007B O RING 007 BUNA N 1 21 VLV 007K O RING 007 KALREZ 1 22 VLV 014B O...

Page 30: ...TER HEAD 1 7 01469 SET SCREW 5 40 x 3 16 1 8 SHCS 5 40 X 1 3 4 SOCKET HEAD CAP SCREW 2 9 SHCS 5 40 X 2 SOCKET HEAD CAP SCREW 2 10 V001 SET SCREW 1 11 V050 SPRING 1 12 V200 END CAP 1 13 V201 LOWER AIR BODY 1 14 V202 PISTON 1 15 V305 PACKING 1 16 V306 PACKING NUT 1 17 V316 COLLAR RING 1 18 VLV 004B O RING 004 BUNA N 1 19 VLV 007B O RING 007 BUNA N 1 20 VLV 007K O RING 007 KALREZ 1 21 VLV 014B O RING...

Page 31: ... 4 SOCKET HEAD CAP SCREW 2 10 SHCS 5 40 X 2 SOCKET HEAD CAP SCREW 2 11 V001 SET SCREW 1 12 V050 SPRING 1 13 V200 END CAP 1 14 V201 LOWER AIR BODY 1 15 V202 PISTON 1 16 V305 PACKING 1 17 V306 PACKING NUT 1 18 V316 COLLAR RING 1 19 VLV 004B O RING 004 BUNA N 1 20 VLV 007B O RING 007 BUNA N 1 21 VLV 007K O RING 007 KALREZ 1 22 VLV 014B O RING 014 BUNA N 2 23 01868 22 GAUGE CLEANING BIT 1 Figure 24 FC...

Page 32: ...il snug Replace packing Valve does not spray anything Fluid pressure is too low Material cured in fluid section Micrometer adjustment bolt is set too close to zero Increase fluid pressure Disassemble valve and clean Back out micrometer adjustment by turning it counterclockwise Air bubbles in fluid Valve not properly purged Problem with fluid delivery system Atomizing air pressure set too high Flip...

Page 33: ... warranties All PVA warranties extend only to the original purchaser Third party warranty claims will not be honored at any time Prior to returning a product for a warranty claim a return authorization must be obtained from PVA s Technical Support department Authorization will be issued either via the telephone facsimile or in writing upon your request To qualify as a valid warranty claim the defe...

Page 34: ...are Parts Kit 20 Figure 12 Contents of FCS300 ES Spare Parts Kit 21 Figure 13 Contents of FCS300 ES ND Spare Parts Kit 21 Figure 14 Contents of FCS300 ES UF Spare Parts Kit 22 Figure 15 Micrometer Section Reference 22 Figure 16 Drawing 112 5955 FCS300 F 23 Figure 17 Drawing 112 2195 FCS300 R 24 Figure 18 Drawing 112 2190 FCS300 ES 25 Figure 19 Drawing 112 2398 FCS300 ES ND 26 Figure 20 Drawing 612...

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