PushCorp SBS81 Series Manual Download Page 13

P

USH

C

ORP,

 I

NC.

  SBS81 Series 

Manual

11

4.2 Belt Media Tracking

The SBS81 uses electromechanical linear actuators to automatically adjust and hold the
tracking of the Belt Media on the Contact Wheels.   The Belt Media cannot be tracked
manually.  The user moves the Tracking Wheel by automatically extending or retracting
the Linear Actuator.  Moving the Linear Actuator will cause the Belt Media to track from
side  to   side  on  the   Contact   Wheel.    The   Belt   Media  can  only  be  tracked   while  the
Contact Wheels are rotating.   The Contact Wheels should be rotated at approximately
500 rpm.  Attempting to track the Belt Media at high rpm’s will cause the belt to move too
quickly.   The user must select which Tracking Wheel is to be adjusted.   The Linear
Actuators cannot be back-driven and will hold their position.

4.3 Achieving Desired Force

The SBS81 uses a passive 

80 Series

 AFD to supply a compliant force from 2 to 100 lbs.

(8   to   445   N).   The   passive   force   device   requires   the   user   to   provide   regulated   air
pressure to achieve a desired force output at the Contact Wheels.   Use the following
equations to determine the pressure required to achieve the desired output force:

units

 

Metric

     

)

89

(

units

English 

    

)

4

.

1

(

s

am

s

a

P

F

P

F

Where:

bar)

or 

 

(psi

 

pressure

Supply 

 

eels

Contact Wh

at 

 

(N)

 

force

 

applied

Net 

 

eels

Contact Wh

at 

 

(lbs.)

 

force

 

applied

Net 

s

am

a

P

F

F

PushCorp has included a manual regulator in the SBS81 Control Box to allow for quick
set-up.     A   manually   adjustable   pressure   regulator   may   be   sufficient,   but   if   remote
operation of the force output is needed, then an electrically controlled proportional air
regulator will be required.   The accuracy of the force output is directly related to the
precision and quality of the pressure regulator.   For the most precise force output a
regulator that operates in a limited range (i.e., 0-15 psi) is required.

4.4 Achieving Desired Belt Media Speed

The Belt Media speed and Output Shaft rpm is controlled via a +/- 10 VDC analog signal
applied to Pins 4 and 5 of the User Interface  Connector.   The user must scale the
command voltage to the servo motor amplifier from 0 to 10 Volts, which equates to a
Belt   Media   speed   of   0   to   7330   SFPM   (Surface   Feet   Per   Minute).     The   user   is
responsible for determining the maximum speed for their Belt Media.   The SBS81 is
factory   limited  to   operate   at  a  maximum  Output   Shaft   rotational   speed  of   2000  rpm
(7330   SFPM   Belt   Media   speed).     Figure   2   shows   a   simple   circuit   using   a   linear
potentiometer   to   control   Belt   Media   speed,   however   most   installations   will  require   a
remote   voltage   command   to   vary   the   Belt   Media   speed   and   control   the
acceleration/deceleration of the unit.

Copyright 

 

PushCorp, Inc.

 2019.  All rights reserved

Summary of Contents for SBS81 Series

Page 1: ...SBS81 Series May 2013 PUSHCORP INC Dallas...

Page 2: ...y See Section 3 4 All fasteners mounting holes and pipe threads on this tool are METRIC NEVER OPERATE THE SBS81 MANUALLY NEVER OPERATE THE SBS81 WITH PERSONEL IN THE WORKCELL All PushCorp Inc electric...

Page 3: ...rol Box 8 3 4 Pneumatic Connections 8 4 0 OPERATION 10 4 1 Belt Media Installation and Removal 10 4 2 Belt Media Tracking 11 4 3 Achieving Desired Force 11 4 4 Achieving Desired Belt Media Speed 11 4...

Page 4: ...HOSE OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts so t...

Page 5: ...the owner s manual s When warrantor will perform repair or replacement under this warranty Repair or replacement will be scheduled and serviced according to the normal work flow at the service center...

Page 6: ...narrow pressure range The SBS81 has a number of notable features that contributes to ease of use and greater throughput The Belt Media can be tracked remotely outside the work cell for convenience and...

Page 7: ...elt Stand and shims can be inserted under the Base Plate as required WARNING Do NOT operate the unit without first mounting it securely Figure 1 SBS81 Base Plate The SBS81 attaches with four 4 fastene...

Page 8: ...he selected belt tracking actuator to track the belt outward and inward respectively These customer panel mount push buttons may be replaced with relays if remote robot teach pendent operation is desi...

Page 9: ...l Control box includes a built in E Stop push button switch that when pressed immediately removes all electrical power from the motor If desired the SBS81 can be connected to an external dual channel...

Page 10: ...nals 3 4 Pneumatic Connections The SBS81 Belt Stand requires a dry non lubricated 5 micron filtered 80 to 100 psi 5 to 7 Bar air supply with a 0 3 micron oil mist separator Failure to provide supply a...

Page 11: ...rborne contaminates If the environment is clean during non operational periods the air supply to the device may be shut off The SBS81 has one pneumatic input an R 1 8 Metric port located on the SBS81...

Page 12: ...s steps Proper tension is required for each Belt Media width and type The Belt Tension Pressure Adjustment Knobs are located at the rear of the machine see Figure 4 The Belt Media tension should never...

Page 13: ...Supply eels Contact Wh at N force applied Net eels Contact Wh at lbs force applied Net s am a P F F PushCorp has included a manual regulator in the SBS81 Control Box to allow for quick set up A manual...

Page 14: ...to change the Contact Wheel After removing the screws the hub will split allowing the Contact Wheel to be easily removed Install a Contact Wheel on the hub and replace the removed hub and the four 4...

Page 15: ...6 1 0 0 5 0 Technical Specifications Maximum Applied Force 50 lbs 445N Contact Wheels 2 4 Widths 14 Dia Abrasive Belt Media 2 4 Widths 132 Length Weight 450 lbs 204 kg Force Scale Factor 1 4 lbs psi...

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