PUREWAVE DG-1500W User Manual Download Page 1 | Manualshive

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IMPORTANT ─ Please make certain that persons who are to use this equipment

thoroughly

read and understand this user’s manual prior to operation

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2
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Summary of Contents for DG-1500W

Page 1: ...IMPORTANT Please make certain that persons who are to use this equipment thoroughly read and understand this user s manual prior to operation ...

Page 2: ... O N T R O L F U N C T I O N 3 3 P R E O P E R A T I O N C H E C K 5 4 O P E R A T I O N 6 5 P E R I O D I C M A I N T E N A N C E 9 6 T R O U B L E S H O O T I N G 1 2 7 S T O R A G E 1 3 8 S P E C I F I C A T I O N S 1 4 9 W I R I N G D I A G R A M 1 6 ...

Page 3: ...ourclothes When operating or transporting the machine be sure it is kept upright If it tilts fuel may leak from the carburetor or fueltank 3 ENGINEANDMUFFLERMAYBEHOT Placethemachineinaplacewherepedestriansorchildrenarenotlikelytotouchthemachine Avoidplacinganyflammablematerialsneartheexhaustoutletduringoperation Keepthemachineatleast1m 3ft frombuildingsorotherequipment ortheenginemayoverheat Avoid...

Page 4: ...neswitch 3 Fueltank 4 Sparkplug 5 Muffler 6 Carryinghandle 7 Chokelever 8 ACpilotlight 9 Overloadindicatorlight 10 Oilwarninglight 11 Ground earth terminal 12 DCprotector 13 DCreceptacle 14 ACreceptacle 15 FrequencyTransferSwitch 16 Fuelfilter 17 Fueltankcap 18 Fuelpump 19 Recoilstarter 20 Fuelcock 21 Oilfillercap 22 Airfiltercover 1 2 3 4 5 6 8 9 10 11 12 13 14 16 17 19 20 7 15 18 21 22 ...

Page 5: ...terfuelconnectionandlessnoise 4 DCCIRCUITPROTECTOR The DC circuit protector turns off automatically when the load exceeds the generatorratedoutput CAUTION Reducetheloadtowithinspecifiedgeneratorratedoutputifthe DCcircuit protectorturnoff 5 FUELTANKCAPAIRVENTKNOB The fuel tank cap is provided with an air vent knob to stop fuel flow The air vent knob must be turned once clockwise from the closed pos...

Page 6: ...of the fuel filter or it may overflow when the fuel heatsuplaterandexpands Wipeoffspiltfuelthoroughlybeforestartingengine Keepopenflamesaway 2 CHECKENGINEOIL Make sure the engine oil is at the upper level of the oil filler hole Add oil as necessary Removeoilfillercapandchecktheengineoillevel If oil level is below the lower level line refill with suitable oil to upper level line Donotscrewintheoilf...

Page 7: ...n Notnecessaryif theengineiswarm 6 Pull the starter handle slowly until resistance is felt This is the Compression point Return the handle to its original position and pull swiftly Do notfully pull outtherope Afterstarting allowthestarter handle to return to its original position while still holding the handle Grasp the carrying handle firmly to prevent the generator from falling over when pulling...

Page 8: ...g power to the generationinordertoprotectthegeneratorandanyconnectedelectricdevices The output pilot light green will flicker and the overload indicator light red will turnon thentheenginewillstoprunning Ifsopleasefollowthefollowingsteps a Turnoffanyconnectedelectricdevicesandstoptheengine b Reduce the total wattage of connected electric devices within the applicationrange c Check for blockages in...

Page 9: ...ls using the charging leads The leads shall be connected making sure of the and polarity c TheDCcircuitprotectoristobesettoONafterconfirmingtheconnection iftheprotectorisinOFFposition CAUTION Be sure the economy control switch is turned OFF while charging the battery 3 STOPPINGTHEENGINE 1 Turn off the power switch of the electric apparatus or disconnect any electricdevices 2 TurntheengineswitchtoS...

Page 10: ...uel cock filter Replace if necessary Choke Checkchokeoperation Valve Clearance Check and adjust when engine iscold FuelLine Check fuel hose for crack or damage Replaceifnecessary Exhaust System Check for leakage Retighten or replacegasketifnecessary Checkmufflerscreen Clean replaceifnecessary Carburetor Checkchokeoperation Cooling system Checkfandamage Starting system Checkrecoilstarteroperation I...

Page 11: ...mendedengineoil seepage14 15 APIService SJ CAUTION Besurenoforeignmaterialentersthecrankcase Do not tilt the generator when adding engine oil This could result in overfillinganddamagetotheengine Cleantheoilfiltereveryother100hr 3 AIRFILTER Maintaining an air cleaner in proper condition is very important Dirt induced through improperly installed improperly serviced or inadequate elements damagesand...

Page 12: ... Cleanthefilterwithsolvent Ifdamaged replace 3 Wipethefilterandinsertit WARNING Besurethetankcapistightenedsecurely 6 MUFFLERSCREEN WARNING Theengineandmufflerwillbeveryhotaftertheenginehasbeenrun Avoidtouchingtheengineandmufflerwhile they arestill hotwithany part ofyourbodyorclothingduringinspectionorrepair 1 Removethecover 2 Removethemufflerscreen 3 Usetheflatheadscrewdrivertoprythesparkarrester...

Page 13: ...ntknobtoOPEN fuelcockknobtoON Cloggedfuelline Cleanfuelline Cloggedcarburetor Cleancarburetor 2 Engineoilsystem Insufficient Oillevelislow Addengineoil 3 Electricalsystems Poorspark Sparkplugdirtywithcarbonorwet Removecarbonorwipesparkplugdry Faultyignitionsystem Consultdealer 4 Compressioninsufficient Wornoutpistonandcylinder Consultdealer 2 Generatorwon tproducepower Safetydevice AC to OFF Stopt...

Page 14: ...2 ENGINE 1 Remove the spark plug pour in about one tablespoon of SAE 10W30 or 15W40 motor oil into the spark plug hole andreinstallthesparkplug 2 Usetherecoilstartertoturntheengineoverseveraltimes withignitionoff 3 pulltherecoilstarteruntilyoufeelcompression 4 Stoppulling 5 Cleanexteriorofthegeneratorandapplyarustinhibitor 6 Storethegeneratorinadry well ventilatedplace withthecoverplaceoverit 7 Th...

Page 15: ...33 5 44 39 5 Displacement 40cc 60cc Max Output 0 9KW 5500rpm 1 5KW 5500rpm Fuel RegularAutomobileGasoline FueltankCapacity 2 1liters 3 0liters RatedContinuousOperation 4 1hr 4 8hr Lubricatingoil SAE10W30 LubricatingoilCapacity 0 25liter 0 27liter StartingSystem RecoilStarter Ignitionsystem C D I SparkPlug Type CMR6A TORCH A5RTC TORCH DIMENSION Netdimension L W H 395 209 355mm 448 236 392mm Overall...

Page 16: ... SPARK PLUG SPRING WINDING CONTROL PANEL BLOCK GENERATOR BLOCK ENGINE BLOCK GROUND TERMINAL GRAY YELLOW GREEN PI Gr PINK Y G ORANGE YELLOW O Y BL Bu BLACK BLUE BROWN RED Br R W WHITE G GREEN P ENGINE SWITCH W BL W P BL O R Y G Y G Y G Bu Bu Bu BL R BL P PURPLE DC OUTPUT ECO SWITCH IGNITION CONTROLLER STEPPER MOTOR ASSY RECTIFIER IGNITION COIL R DC PROTECTOR 4 5A FUSE 15A R BL R BL Y G AC OUTPUT R ...

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