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NO FRILLS 500/800 Guide 

 

 

 

 

 

 

 

 

PERFORM A FRESHWATER FLUSH TO THE RO UNIT WITH NON-CHLORINATED 
FRESH WATER ONLY. EXPOSING THE MEMBRANES TO CHLORINATED WATER WILL 
CAUSE IRREVERSIBLE DAMAGE AND VOID THE RO UNIT WARRANTY. THE 
FRESHWATER FLUSH SYSTEM USES A CARBON FILTER INLINE BEFORE SYSTEM 
TO CONSUME THE CHLORINE THAT MAY BE PRESENT FROM THE DOCK WATER. 

 
 TO FLUSH THE 

NO FRILLS

 UNIT 

 
Step 1: Verify all power switches and power sources are turned 

OFF

Step 2: Turn 

ON 

your water pressure and watermaker breakers on main electrical panel. 

Turn the High Pressure Bypass Valve to 

CLEANING/FLUSHING 

(ensuring zero 

pressure in system). Verify the gray Cleaning Valve is positioned to 

NORMAL FLOW 

position. 

Step 3: Turn the gray Freshwater Flush Valve to 

FRESHWATER 

position. 

Step 4: Turn the switch at the control panel to 

ON (HP pump only)

 

Step 5: Verify the freshwater supply pressure does not exceed 35 psi. 
Step 6: After flushing the unit for two minutes, turn the switch at the control panel to 

OFF.

 

Step 7: Turn the gray Freshwater Flush Valve to 

SEAWATER 

position. Leave RO unit in 

standing condition, for up to three weeks. Then re-flush or preserve. 

Step 8: To restart the 

NO FRILLS

, refer to instructions

: TO START THE NO FRILLS UNIT

CHEMICAL CLEANING PROCEDURE

 

The RO unit must be chemically cleaned when product water output drops below 80% of 
original production. The frequency of this occurring will vary greatly upon feed water. Fouling 
odor from the membrane will naturally occur during regular usage of the RO unit. The fouling 
odor will progress without proper cleaning of the membranes, therefore reducing the 
efficiency of the RO unit. 

THE USE OF CHEMICALS OR CLEANING METHODS OTHER THAN THOSE OUTLINED 
IN THIS MANUAL WILL VOID THE RO UNIT WARRANTY. NON-IONIC SURFACTANTS 
USED FOR MEMBRANE CLEANING OR ANY OTHER CHEMICALS NOT APPROVED IN 
WRITING BY PUREWATER, WILL VOID THE RO UNIT WARRANTY. 
CLEANING CHEMICAL #1 IS AN ALKALINE DETERGENT, USED TO REMOVE OIL, 
GREASE, BIOLOGICAL MATTER, AND GRIME FROM THE SURFACE OF THE RO 
MEMBRANES. SEE WARNING LABEL ON SIDE OF PACKAGE AND OBSERVE ALL 
SAFETY PRECAUTIONS ON LABEL. 
CLEANING CHEMICAL #2 IS AN ACID, A MINERAL SCALE REMOVER. SEE WARNING 
LABEL ON SIDE OF PACKAGE AND OBSERVE ALL SAFETY PRECAUTIONS ON 
LABEL. 
NOTE: All cleaning and preservation procedures can be done with either NON-
CHLORINATED freshwater to optimize performance of cleaning process, or see water. 
NOTE: You should 

allow your unit’s product water to run and drain for the first 30 

minutes after cleaning or upon start up after preservation. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Summary of Contents for NO FRILLS 1000 GPD

Page 1: ...For the series NO FRILLS modular COMFORT 230 Volts 50 Hz PureWater H Fehlemann Desalination Bodelschwinghstr 37 33142 B ren Germany Tel 49 0 2112936944 Fax 49 0 2112936945 Mobile 491713846092 Interne...

Page 2: ...sfy you also after your purchase This handbook contains exact instructions as you fit in your installation use it and keep it maintained If you should have further questions in addition you don t hesi...

Page 3: ...dual parts 6 7 Mounting the pressure vessels 8 Motor and pump 9 Factors affecting Temperature and Pressure 10 Flow diagram 12 Pressure Regulator 13 Electrical installation 14 Starting the System 15 16...

Page 4: ...t the sea water must be pressed through the membrane This pressure must have the strength of 800 Psi 56 bar approximately How high the current pressure must be exact is a result from the water tempera...

Page 5: ...H 283 81 LPS 2000 GPD 83 33 GPH 315 40 LPS 3000 GPD 125 00 GPH 473 12 LPS Salt Rejection Minim 99 2 Water quality above WHO standard Sea water temperature pressure and salt content have strong influen...

Page 6: ...For Identification of the wires at the pump we left a short piece of wire out of the box at the motor However you are free to connect the wires inside the box The build in switch is not needed If you...

Page 7: ...er and PH Stabilizer LP Pump Pressure Regulation and Flow distribution Pump switches Flush Button Option Quality Monitor 4 Pressure indicator High Pressure Bypass Valve Position No pressure cleaning f...

Page 8: ...in the sea water 5 If you use the system in fresh or brackish water the operating pressure must be adjusted that the output of fresh water is within the operating limits 6 Protect the installation fr...

Page 9: ...ter Tester measures how much ppm of the TDS is still in the water The value from the World Health Organization WHO for good drinking water is 500 ppm ppm parts per million TDS total dissolved Solids P...

Page 10: ...ng the system when not in use with fresh water just with a turn of the handle at the selector valve The build in changeable carbon filter cartridge prevents that chloride exits the membrane The handle...

Page 11: ...Pump or PV1 Connect the high pressure hose from the pressure regulation to PV 2 there is no yellow spot located but a mark PV2 or HP Hose to Panel Connect the short HP hose delivered in a plastic bag...

Page 12: ...the Pump change the red safety transportation cap to the yellow cap with the mark OIL This will provide crank shaft ventilation For CAT Pumps blue remove the tape over the red oil filler cap The Oil...

Page 13: ...he T at the Fresh Water Flush system FWF System Product Water from Membrane A hose or a John Guest Tube from the product water outlet to the respective connection at the main panel This is to measure...

Page 14: ...w in areas of excessively high temperature or low salinity IN FRESH OR BRACKISH FEEDWATER CONDITIONS MAKE SURE TO REDUCE PRESSURE BY TURNING REGULATOR SET PRESSURE SO THAT PRODUCT FLOW IS NO MORE THAN...

Page 15: ...O FRILLS 500 800 Guide Example Raw water temp 15 C TCF 1 47 Uncorrected product flow 12 75 gph Calculation 12 75 x 1 47 18 743 gph Corrected product flow 18 7 gph This is the normal flow for a NF500 1...

Page 16: ...NO FRILLS 500 800 Guide Flow diagram Installation above Waterline 12...

Page 17: ...to the product flow If you reach the rated product flow this pressure is enough To adjust the pressure you must loosen the counter screw below the regulator Mounting the system Find good positions fo...

Page 18: ...pon the amperage and environment NOTE The power supply should always be of greater service rating than the requirements of the RO unit This will assure proper voltage even if power supply voltage is s...

Page 19: ...k Valve to RO MODE PRESSURE position The pressure gauge should steadily rise to a reading of 700 820 psi Step 8 Observe the system pressure on the High Pressure Gauge During RO production the indicate...

Page 20: ...first FRESHWATER FLUSH SHORT TERM STORAGE Ideally the No Frills performs optimally when the RO unit is used regularly The likelihood of bacterial and biological growth in the membranes increases when...

Page 21: ...to instructions TO START THE NO FRILLS UNIT CHEMICAL CLEANING PROCEDURE The RO unit must be chemically cleaned when product water output drops below 80 of original production The frequency of this oc...

Page 22: ...esh water Step8 Place the Cleaning Filter 2 red ring into the filter housing and start with Step4 to Step7 Step9 Place a new 5 micron Filter into the housing Step1 Prior cleaning the RO perform a fres...

Page 23: ...1 to Step 6 Step 7 is to remove the cleaning filter and leave everything as it is until using the RO system again Use either Cartridge or powder for preservation Use 3 TBS of powder OIL CHANGE PROCED...

Page 24: ...ou can take out the Membrane The Brine Seal is in the End Cap For installing a new Membrane you have first to change the seal at the Membrane to the opposite side See picture above Before installing t...

Page 25: ...bran herausziehen Setzten Sie die neue Membran in der gleichen Richtung wieder ein Achten Sie darauf dass der Dichtungsring an der Membran an der gleichen Stelle ist Er muss immer an der Seite des Geh...

Page 26: ...NO FRILLS 500 800 Guide Manufactures Literature For Interpump CAT Pumps will have an attached CD 21...

Page 27: ...NO FRILLS 500 800 Guide Manufactures Literature 22...

Page 28: ...NO FRILLS 500 800 Guide Manufactures Literature 23...

Page 29: ...NO FRILLS 500 800 Guide Logbook Modell _________ Manufactures date__________ Sea water temperature Pressure Product flow Salinity Sea water Salinity product water PH Sea water 24...

Page 30: ...ion of the product water The diversion Valve is located at the right side of the Main control panel There is an emergency gray button to override the valve Only to be used when the controller is not w...

Page 31: ...NO FRILLS 500 800 Guide The John Guest System 26...

Page 32: ...NO FRILLS 500 800 Guide Wiring 27...

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