Installation Instructions - For First Installation
Press the MODE button to program the
dispensing period. Each time the MODE
button is pressed, the dispensing period
changes in ascending order:
1
▶
2
▶
4
▶
6
▶
12
▶
18
▶
24
▶
H (H=Half month)
How to Replace a Battery Pack
1
2
3
4
Troubleshooting Guideline
Dispensing Period
Lube Cycle
Dispensing Volume
LCD Display
16.6ml/day
33.3ml/day
H (Half)
15 min
30 min
1 hr
2 hr
3 hr
6 hr
9 hr
12 hr
1month
2month
4month
6month
12month
24month
18month
0.9ml/day
0.7ml/day
8.3ml/day
4.2ml/day
2.8ml/day
1.4ml/day
Lube Cycle & Dispensing Equivalents
WARNING
Symptom
Possible Cause of Trouble
LCD Display
Troubleshooting Steps
ㆍ
Electrical malfunction of CPU or circuitry
ㆍ
Contact problem (open circuit) at buttons in
control panel
ㆍ
Electrical malfunction of CPU or circuitry
ㆍ
Battery pack installed incorrectly
ㆍ
Faulty or damaged battery pack
ㆍ
Old battery pack was not replaced
1. Make sure the battery pack is installed correctly
2. Replace battery pack
Contact your local supplier or manufacturer for either repair
or replacement
3. Contact your local supplier or manufacturer for either
repair or replacement
ㆍ
The battery pack
must be replaced
when each dispensing
period set is complete
ㆍ
Keep battery pack stored in a cool, dry place to prevent
damage
ㆍ
Expired battery pack
ㆍ
Extreme storage conditions (temperature or
humidity)
ㆍ
Faulty or d
amaged battery pack
1. Ensure operating environment meets requirements
2. Replace battery pack
ㆍ
High backpressure in lube line due to ruptured
lube line, long distance remote installation etc.
Unit Won't
Operate
Low Battery
Indication
Excessive backpressure exists due to:
Unit Won't
Dispense Oil
Normal
Blank
Screen
ㆍ
Low battery power due to extreme operating
conditions
ㆍ
Extreme operating conditions
Use the included transparent dust cover
to keep the unit clean.
Output volume may vary depending on oil viscosity, length of lube line, ambient temperature, etc.
Assemble a single or multi-point remote
installation kit prior to installation of the
OL500.
Install the mounting bracket in a proper
location using screws provided.
Take the oil reservoir lid off and fill the
reservoir with oil to the 500ml level.
Turn the hand knob counter clockwise
1
~
2 turns before closing the lid to open
the vent and relieve vacuum pressure.
The Pulsarlube OL500 is a reusable unit but the battery pack
must be replaced
when each dispensing period set is complete.
1
2
3
4
5
6
CAUTION
CAUTION
The installation date and the scheduled
date of lube cycle completion should be
logged for maintenance purposes.
Mount the Pulsarlube OL500 unit in
close proximity to the lube point to keep
the total length of feed lines as short as
possible.
Use of standard Pulsarlube oil distributor is
recommended to ensure proper lubrication.
If after running test mode is
still present:
ㆍ
Replace battery pack
ㆍ
Check backpressure in lube line
ㆍ
Check grease dispensing rate
ㆍ
Reduce remote installation distance
ㆍ
Use a lithium battery pack in
extreme environments
If after running test mode is
no longer present, it is okay to
reinstall the lubricator.
unlock
ㆍ
Resolve the cause of backpressure
before reinstalling lubricator
Turn on the lubricator and press the TEST
button for 2 seconds to run a test cycle.
The unit will start to dispense oil and operate
continuously in purge / test mode.
This process will last approximately 2 minutes
to ensure every function of lubricator works
properly.