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PSBEN 5012E

v.1.1

PSBEN 13,8V/5A/65Ah/EN

Buffer, switch mode power supply unit Grade 3.

EN**

Edition: 7 from 02.11.2017

Supercedes edition: 6 from 02.02.2015

LED Version

Summary of Contents for PSBEN 5012E

Page 1: ...PSBEN 5012E v 1 1 PSBEN 13 8V 5A 65Ah EN Buffer switch mode power supply unit Grade 3 EN Edition 7 from 02 11 2017 Supercedes edition 6 from 02 02 2015 LED Version ...

Page 2: ...ess Adr applies to cooperation with PowerSecurity 19 5 3 4 Setting the transmission speed trS applies to cooperation with PowerSecurity 20 5 3 5 Setting the parity of the transmission trP applies to cooperation with PowerSecurity 21 5 4 ACOUSTIC INDICATION 21 5 5 TECHNICAL OUTPUTS 22 5 6 INPUT OF COLLECTIVE FAILURE EXT IN 22 5 7 ENCLOSURE TAMPER INDICATION TAMPER 23 5 8 OVERVOLTAGE PROTECTION OF T...

Page 3: ...www pulsar pl PSBEN5012E BLACK POWER 3 8 TECHNICAL PARAMETERS 31 TABLE 13 ELECTRICAL PARAMETERS 31 TABLE 14 MECHANICAL PARAMETERS 32 TABLE 15 SAFETY OF USE 32 9 TECHNICAL INSPECTIONS AND MAINTENANCE 33 ...

Page 4: ...overcharge protection battery output protection against short circuit and reverse polarity connection jumper selectable battery charging current 0 6A 1 5A 2 2A 3A remote battery test additional module required START button for battery activation STOP button for disconnecting during battery assisted operation optical indication LED panel output current readings output voltage readings failure codes...

Page 5: ...YES YES No battery charge YES YES Low output voltage YES YES High output voltage YES YES PSU failure YES YES Surge protection YES YES Short circuit protection YES YES YES YES Overload protection YES YES YES YES Output fuse activation YES Battery fuse failure YES EPS technical output YES YES YES YES APS technical output YES YES YES YES PSU technical output YES YES YES YES Input of collective failur...

Page 6: ... 1 standard Output current 1 08A 3A battery charge General use if the PSU is not mounted in an installation complaint with the EN 50131 standard the acceptable current efficiency amounts to 1 Output current 5A 0 6A battery charge 2 Output current 4 1A 1 5A battery charge 3 Output current 3 4A 2 2A battery charge 4 Output current 2 6A 3A battery charge Total current of the receivers battery 5 6A ma...

Page 7: ...LACK POWER 7 3 2 Block diagram The PSU is manufactured based on a high duty system of DC DC converter The microprocessor system is responsible for full diagnostics of the PSU and battery parameters Fig 1 Block diagram of the PSU ...

Page 8: ...button disconnection of the PSU during battery assisted operation pin activation of the acoustic indication indication on indication off Caption jumper on jumper off VADJ potentiometer DC voltage adjustment BUZZER acoustic indicator FBAT fuse in the battery circuit Connectors AC AC power input BAT DC power battery output AUX DC power output AUX U AUX GND EPS FLT technical output of AC network abse...

Page 9: ... no Description Insolation transformer PSU board see Tab 1 fig 2 TAMPER micro switch contacts of tamper resistance NC FMAINS fuse in the supply circuit 230V AC L N power supply connector 230V AC PE protective connector Battery connectors positive BAT red negative BAT black Tamper grip Fig 3 The view of the PSU ...

Page 10: ... cables 230VAC to L N terminals of the PSU Connect the ground wire to the terminal marked by the earth symbol PE Use a three core cable with a yellow and green PE protection wire to make the connection Lead the cables to the appropriate terminals through the insulating bushing The shock protection circuit shall be performed with a particular care i e the yellow and green wire coat of the power cab...

Page 11: ...e total current efficiency of the PSU 12 Once the tests are completed close the PSU cover Table 3 Operation parameters Environmental class II Operating temperature 10ºC 40ºC Storing temperature 20ºC 60ºC Relative humidity 20 90 no condensation Sinusoidal vibrations during operation EN 50130 5 Surges during operation EN 50130 5 Direct insolation unacceptable Vibrations and surges during transport P...

Page 12: ...g 5 Control panel Table 5 The description of the buttons and LEDs of the LED panel Description Additional information moves the pointer on the screen next screen selection selection approval red LED indicating 230V AC voltage red LED indicating power supply overload section 5 9 red LED indicating PSU failure section 5 2 5 red LED indicating battery failure green LED indicating power at the AUX out...

Page 13: ...The voltage indicator displays the measured output voltage at the AUX output If the voltage drops below 13V during operation with activated battery test or exceeds 14 7V the PSU will indicate a failure The resolution of voltage measurement is 0 1V and should be treated with caution If a greater accuracy is required use a multimeter 5 2 2 Output current indicator Io The output current indicator dis...

Page 14: ...atically displayed if the memory has more failures pressing the OK button will result in displaying subsequent codes the parameter on the display marks the end of the list of failures 5 2 4 Current failures FLc In case of abnormal electrical parameters the power supply provides optical and acoustic indication of the failure via corresponding LED and a beeper if not disabled The PSU can simultaneou...

Page 15: ...re code will be automatically displayed if the memory has more failures pressing the OK button will result in displaying subsequent codes the parameter on the display marks the end of the list of failures 5 2 5 List of failure codes and information messages The PSU indicates the operation status with the appropriate code The codes are divided into two groups marked with the initial letters F or I ...

Page 16: ...Low battery voltage APS FLT the battery voltage has dropped below 11 5V during battery assisted operation F11 Low battery volt off APS FLT the battery voltage has dropped below 10V during battery assisted operation F12 External input EXTi Activation of the input of collective failure EXT IN Section 5 6 F13 PSU cover opened PSU FLT F50 F54 Internal supply fail PSU FLT service codes F60 No communica...

Page 17: ...mbols Symbol Description Additional information Battery test tSt On battery test on OFF battery test off Sections 5 3 1 LED display dimmer On dimmer ON OFF dimmer OFF Sections 5 3 2 Communication address Adr 1 247 power supply address required at the time of communication with the computer 1 factory setting Sections 5 3 3 Transmission trS Determines the speed of communication 9 6k 115 2k factory s...

Page 18: ... your choice with the OK button in order to return to the main menu simultaneously press the rightmost and leftmost buttons on the LED panel Deactivating activating the test with the STOP button on the PCB of the PSU During mains powered PSU operation press the STOP button on the main board and hold it for 3 seconds The device will confirm the activation deactivation testing off the tOF sign appea...

Page 19: ...mmer on OFF dimmer off confirm by pressing OK in order to return to the main menu simultaneously press the rightmost and leftmost buttons 5 3 3 Setting the communication address Adr applies to cooperation with PowerSecurity All power supplies are factory set to address 1 All the parameters responsible for communication between the PSU and the computer namely the address parity and speed should hav...

Page 20: ...ess parity and speed should have the same settings for both the PSU and the PowerSecurity program The PSU has preset transmission parameters of 115200 baud 8E1 However if it is connected to the network with differently defined parameters make the appropriate changes to its configuration simultaneously press the rightmost and leftmost buttons the tSt parameter will be displayed use the or buttons t...

Page 21: ...he panel use the or buttons in order to set the required communication mode 8N2 8E1 factory setting 8O1 confirm by pressing OK in order to return to the main menu simultaneously press the rightmost and leftmost buttons 5 4 Acoustic indication Emergency situations are acoustically indicated The frequency and the number of signals depend on an event type see chapter 5 2 5 The acoustic indication is ...

Page 22: ...indicates the PSU failure Under normal status during correct operation the output is close In case of a failure the PSU will switch the output into the open state Any failures can be triggered by the following events low output voltage Uaux 11 8V high output voltage Uaux 14 7V high battery voltage Uaku 14V during battery test polymer fuse PTC activation exceeding the PSU nominal current failure in...

Page 23: ...tee a correct cooperation between the module and the EXT IN input the VEXT jumper must be on and the connections are to be made accordingly to the diagram below Fig 11 Example of a connection with the fuse module AWZ535 or AWZ536 5 7 Enclosure Tamper Indication TAMPER The PSU is fitted with the micro switch tamper indicating enclosure opening and detaching from the mounting surface The tamper cabl...

Page 24: ...ated by the OVP yellow LED on the PCB board and the PSU FLT output 5 9 PSU overload The PSU is fitted with the LED OVL overload on the PCB and indicator on the LED panel informing about output overload If the nominal current of the PSU is exceeded the led turns on and the microprocessor starts a specially implemented procedure Depending on time and overload level microprocessor may disconnect the ...

Page 25: ...ns voltage The protection mode is off when the PBAT jumper is removed Caution Deactivating of the UVP function is not recommended since a deep discharge of the battery limits its capability of storing energy lowers its capacity and shortens its durability 6 3 Battery test The PSU runs battery test every 5 minutes During testing the control unit of the PSU measures the electrical parameters accordi...

Page 26: ...y charging time The PSU has a battery circuit charged with direct current The current selection is done with use of the IBAT jumpers The table below shows how long does it take to charge a fully discharged battery up to min 80 of its nominal capacity Table 12 Battery charging time 65Ah battery charging time up to the capacity of 0 8 C Charging current A Configuration of IBAT jumper 19h 3 J1 J2 J3 ...

Page 27: ... power supply unit power supply current consumption used for the calculation of standby time should be taken into account see section 6 4 7 1 Communication via the USB TTL interface The easiest way of communication between the PSU and the computer is provided by the USB TTL INTU interface This interface allows direct connection between the computer and the PSU and is recognizable by the operating ...

Page 28: ...g against adverse environmental conditions Fig 14 Ethernet network communication using the RS485 INTRE interface 7 3 The Wi Fi wireless communication The Wi Fi wireless communication can be implemented on the basis of additional WI Fi INTW and RS485 WiFi interfaces operating within 2 4GHz frequency band according to the IEEE 802 11 bgn standard The Wi Fi INTW interface shall be mounted in a select...

Page 29: ...inst adverse environmental conditions Fig 16 The Wi Fi communication using the RS485 WIFI INTRW interface 7 4 RS485 network communication Another type of network communication is the RS485 communication using two wire transmission path To achieve this kind of data exchange the PSU should be equipped with the additional RS485 TTL INTR interface converting data from the PSU into the RS485 standard a...

Page 30: ...f the program into smaller areas depending on the number of monitored power supplies The program is equipped with manager mode which allows the grouping of power supplies for easier analysis and orientation The application enables both the visualization and analysis of the received data Exceeding of the acceptable parameters is indicated by red illumination of the appropriate area or by blinking o...

Page 31: ...ort circuit protection SCP Electronic current limitation and or FBAT fuse failure in the battery circuit requires fuse replacement Automatic return Overload protection OLP Program equipment Battery circuit protection SCP and reverse polarity connection T6 3A current limiting FBAT fuse failure requires fuse element replacement Deep discharge battery protection UVP U 10V 2 disconnection BAT of the b...

Page 32: ... color RAL 9005 black Closing Cheese head screw x2 at the front lock assembly possible Terminals Supply Φ0 63 2 50 AWG 22 10 Outputs Ф0 51 2 AWG 24 12 BAT battery outputs 6 3F 2 5 30cm Notes The enclosure does not adjoin the assembly surface so that cables can be led Convectional cooling Table 15 Safety of use Protection class EN 60950 1 2007 I first Protection grade EN 60529 2002 U IP20 Insulatio...

Page 33: ...require any specific maintenance however its interior should be cleaned with compressed air if it is used in dusty conditions In case of fuse replacement use only compatible replacement parts Technical inspections should be carried out not less frequently than once per year During the inspection check the batteries and run the battery test 4 weeks after installation re tighten all screw connection...

Page 34: ...electronic equipment must not be disposed of with normal household waste CAUTION The power supply unit is adapted for cooperation with the sealed lead acid batteries SLA After the operation period they must not be thrown but recycled according to the applicable law Pulsar Siedlec 150 32 744 Łapczyca Poland Phone 48 14 610 19 40 Fax 48 14 610 19 50 E mail biuro pulsar pl sales pulsar pl http www pu...

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