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Pulsar PG5250BCO, Operator'S Manual

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Pulsar PG5250BCO Operator'S Manual Download Page 3

INTRODUCTION

 

3

 

Thank you for purchasing this superior quality portable generator from Pulsar 

Products Inc. When operating and 

maintaining this product as instructed in this manual, your generator will give you many years of reliable service.

 

Product Specifications:

 

This generator is an engine-driven, revolving field, alternating current (AC) portable generator. It is designed to 
supply electrical power to operate tools, appliances, camping equipment, lighting, or serve as a backup power 
source during power outages. 

The emissions control system for this generator is compliant with all standards set by the US EPA.

 

How to contact us:

 

To order parts, receive warranty assistance, or other services inquiries, you can contact us via our website at 
www.pulsar-products.com or write to us at:

 

PULSAR PRODUCTS, INC

 

5721 E. SANTA ANA ST. 

ONTARIO, CA 91761

 

866-591-8921

Record the following information bellow for service or warranty assistance.

 

Date of Purchase:
Model Number:
Item Number:
Serial Number:

SAVE THIS MANUAL FOR FUTURE REFERENCE

 

This manual contains important information regarding safety, operation, and maintenance.

 

AC Output

 

GAS

 

LPG

 

Rated Wattage

 

4250W (4.25kW)

 

3850W (3.85kW)

 

Rated Voltage

 

120V/240V

 

120V/240V

 

Rated Frequency

 

60Hz

 

60Hz

 

Rated Ampere

 

35.4A / 17.7A

 

31.6A / 15.8A

 

Rated Output

 

4.25kVA

 

3.85kVA

 

Maximum Output

 

5.25kVA

 

4.75kVA

 

Engine

 

224cc OHV, 4 Stroke, Air Cooled

 

Engine Oil

 

10W30 - 20oz (0.6L)

 

Fuel Tank

 

4.0 Gal (15L) Unleaded Gasoline

 

Summary of Contents for PG5250BCO

Page 1: ...support pulsar products com Model No PG5250BCO Generator OPERATOR S MANUAL ...

Page 2: ... engine oil 11 Adding Fuel 12 Connecting Generator to a Building Electrical System 12 Operation 13 Grounding the Generator 13 How to Start Engine 13 How to Stop Engine 14 Receptacles and Extension Cords 15 Don t Overload Generator 16 Wattage Reference Guide 17 Cold Weather Operation 18 Maintenance 19 Maintenance Schedule 19 Changing Oil 20 Engine Maintenance 21 Maintaining Fuel Valve 22 How to Sto...

Page 3: ... to contact us To order parts receive warranty assistance or other services inquiries you can contact us via our website at www pulsar products com or write to us at PULSAR PRODUCTS INC 5721 E SANTA ANA ST ONTARIO CA 91761 866 591 8921 Record the following information bellow for service or warranty assistance Date of Purchase Model Number Item Number Serial Number SAVE THIS MANUAL FOR FUTURE REFER...

Page 4: ...erate indoors or in a confined space that prevents dangerous carbon monoxide gas from dissipating Using a generator indoors CAN KILL YOU INMINUTES Carbon monoxide gas is a poisonous odorless gas that can cause headache confusion fatigue nausea fainting sickness seizures or death If you start to experience any of these symptoms IMMEDIATELY get fresh air and seek medical attention Never use indoors ...

Page 5: ...e and other flammable debris When adding or draining fuel unit should be turned off for at least 2 minutes to cool before removing fuel cap If unit has been running the fuel cap may be under pressure remove slowly Tokeep fuel from spilling secure unit so it cannot tip while operating or transporting When transporting unit disconnect the spark plug wire and make sure the fuel tank is empty with the...

Page 6: ...t Only when operating at the preset governed speed this generator will supply the correct rated frequency and voltage WARNING Generator must be properly grounded to prevent electrocution Only operate generator on a level surface If connected to a structure connect the ground terminal on the frame to an appropriate eground source WARNING This generator produces high voltage which could result in bu...

Page 7: ...Circuit Breakers D Main Circuit Breaker E Fuel Selector Switch F CO Sensor Light G Two 120 V GFCI Outlets NEMA 5 20R H TT 30 RV Outlet I Voltage Selector J Ground Terminal K 120 240 Volt AC 30 Amp Twist Lock Outlet NEMA L14 30 A F G H I J B C D E K ...

Page 8: ...O U P Q V W X R L Tank Vapor Valve M Fuel Gauge N Choke Lever O Air Filter Housing P Pull Start Q Handle R Support Foot S Fuel Cap T Fuel Tank U Fuel Valve V CO sensor W Oil Fill Dipstick X Propane Inlet Y No Flat Wheels Y ...

Page 9: ...erator on box to install wheel assemblies Packing List Check all loose parts to the following list Contact your dealer if any loose parts are not included Description Qty Handle Screw Nut 1 4 4 Wheels 2 Hair pin 2 Axles 2 Description Qty Generator 1 Operator s manual 1 Toolkit Spark Plug Wrench 1 1 Washer 2 Description Qty Supporting Leg Screw M6 Nut M6 2 4 4 Funnel Handle Assembly Wheel Assembly ...

Page 10: ... of the wheel axle clevis pin and pressing until it locks into place Repeat process on the other side of the generator to install the second wheel Fig 1 Installing Support Leg See fig 2 Parts needed Support Leg 2 M8 screw 2 and 2 nuts Raise the front end of the generator high enough to gain access to the bottom of the frame Securely position props underneath to support Line up holes on the support...

Page 11: ...ng Checking Engine Oil See fig 4 Place generator on a level surface Clean area around oil fill Remove oil fill cap and wipe dipstick clean Insert but do not tighten dipstick into filler neck Remove dipstick and verify oil level is within safe operating range Add recommended engine oil as necessary See Add Engine Oil Install oil fill cap dipstick and hand tighten Fig 4 CAUTION You must add oil befo...

Page 12: ...all electrical codes and applicable laws WARNING This generator produces high voltage which could result in burn or electrocution causing serious injury ordeath Never handle the generator electrical devices or any cord while standing in water while barefoot or when hands or feet are wet Always keep the generator dry Never store or operate generator in rain or under wet conditions Use a ground faul...

Page 13: ... the ON position Pull the recoil starter grip slowly until resistance is felt then pull rapidly See fig 12 Let engine run for several seconds and then gradually as engine warms up slide the choke lever towards the RUN position until the choke is fully at the RUN position See fig 13 When using LPG Connect the propane hose to the propane tank and generator Open the valve of LPG bottle See fig 8 Turn...

Page 14: ...14 OPERATION Fig 8 Fig 9 Fig 10 Fig 11 SKIP THIS IF THE ENGINE IS WARM OR HOT Fig 12 Recoil Start Fig 13 WAIT 5sec CHOKE RUN CHOKE LEVER CHOKE RUN CHOKE LEVER GAS PROPANE OFF ON ...

Page 15: ... the following receptacles Two 120V GFCI duplex Receptacles NEMA 5 20R 120 Volt AC 30 Amp RV receptacle NEMA TT 30R 120 240 Volt AC 30 Amp twist lock receptacle NEMA L14 30R Two 120V GFCI duplex Receptacles NEMA 5 20R This receptacle has a 20 Amp push to reset circuit breaker to protect against overload Each socket is rated to operate 120 Volt AC single phase 60Hz loads requiring up to 2400 watts ...

Page 16: ... 150 ft 100 ft 65 ft X 20 2400 4800 175 ft 125 ft 75 ft X X 25 3000 6000 150 ft 100 ft X X X 30 3600 7200 125 ft 65 ft X X X Moving the Generator Disconnect any electrical devices from generator then switch the generator off Turn fuel valve to the OFF position then switch OFF the engine On Off Switch Use the handle to tilt generator until it balances on wheels Roll machine to desired location If t...

Page 17: ...om X Box or Play Station 40 40 AM FM Radio 100 100 VCR 100 100 Color TV 27 500 500 Home Office Fax Machine 65 65 Personal Computer 17 Monitor 800 800 Laser Printer 250 950 Copy Machine 700 800 Power Tools 1000W Quartz Halogen Work Light 1000 1000 Airless Sprayer HP 600 800 Reciprocating Saw 750 950 Circular Saw 7 1400 2300 Miter Saw 10 800 1200 Table Radial ArmSaw 1000 2000 Electric Drill HP 5 4 A...

Page 18: ...o help prevent overloading the generator Allow generator output to stabilize engine and attached devices run evenly before plugging in the next load Fig 18 Cold Weather Operation Under humid conditions where temperatures drop to 40ºF 4ºC the carburetor and or crankcase breather system may begin to freeze To prevent cold weather performance issues take the following steps 1 Replace any old fuel wit...

Page 19: ...park plug wire and move it away from the spark plug Regular maintenance will extend the life of this generator and improve its performance The warranty does not cover damage resulting from operator negligence misuse or abuse To receive full value from the warranty operator must maintain the generator as instructed in this manual including proper storage After First 5 Hours Change Oil After 8 Hours...

Page 20: ...add SAE 30 or 10W 30 to empty reservoir until the oil reaches the threads of the oil fill hole Crankcase Dipstick hole Replace crankcase dipstick Oil Recommendations Do not use special additives Outdoor temperatures can affect proper oil viscosity for the engine Use the chart to select the best viscosity for the outdoor temperature range expected Oil Fill Dipstick Oil drain plug Fig 19 Note Below ...

Page 21: ... to 0 70mm 0 80mm 030 031 if necessary Reinstall spark plug and tighten to Torque 22 27 Nm 16 20 ft lb Reconnect spark plug wire If spark plug is worn replace only with an equivalent replacement part Spark plug should be replaced annually BOSCH F7TC NGK BP6ES CHAMPION N9YC or equivalent Fig 20 Fig 21 Spark Arrestor See Fig 22 Inspect the spark arrestor for breaks or holes replace if necessary To p...

Page 22: ...n with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made Fig 22 Draining Fuel Tank and Carburetor To help prevent varnish deposits in the fuel system drain the fuel from the tank and carburetor before storing the unit for long perio...

Page 23: ...rols Use a vacuum cleaner to pick up loose debris If dirt is caked on use a soft bristle brush Inspect air cooling cylinder fins and flywheel fan Remove any debris if obstructed For short term storage start generator once every 7 days For long term storage add fuel stabilizer to prevent stale fuel from causing acid and gum deposits in the fuel system and carburetor Store in a sheltered location an...

Page 24: ...ug 6 Bad spark plug 7 Water in fuel 8 Fuel valve is in OFF position 9 Over choking 10 Low oil level 11 Rich fuel mixture 12 Intake valve stuck open or closed 13 Loss of engine compression 14 Engine has flooded 1 Turn switch to ON 2 Replace Air filter 3 Clean or replace fuel filter 4 Replace fuel 5 Reconnect spark plug wire 6 Replace spark plug 7 Drain fuel tank and replace fuel 8 Turn fuel valve t...

Page 25: ...CO Sensor shuts off the engine notifies the user with a RED indicator light and directs the user to read the Action Label for steps to take The CO Sensor DOES NOT replace carbon monoxide alarms Install battery powered carbon monoxide alarm s in your home CO SENSOR INDICATOR LIGHTS RED Carbon monoxide accumulated around the generator After shut off the RED indicator light in the CO Sensor area of t...

Page 26: ...26 DIAGRAMS ...

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