Pulsar PG4500B Owner'S Manual Download Page 2 | Manualshive

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al Precautions

General Parts

Operation

Inspection,฀Cleaning฀and฀Maintenance

Installation

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Summary of Contents for PG4500B

Page 1: ...4500 4500B...

Page 2: ...ines Gui d elines 4 General a 12 13 21 22 tenance 24 25 26 27 29 al Precautions General Parts Operation Inspection Cleaning and Maintenance Installation Wiring iagram roubles ooting T h General Parts...

Page 3: ...re to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF EQU...

Page 4: ...SOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS KEEP OUT OF REACH OF CHILDREN Gasoline fuel and fumes are flammable and potentially explosive Use proper fuel storage and handli...

Page 5: ...tdown If this occurs open exhaust system drain plugs if equipped and allow the gases to dissipate before attempting to restart the generator Hot Components Power Output This generator is not designed...

Page 6: ...ed plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a quali...

Page 7: ...electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean a...

Page 8: ...it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect the...

Page 9: ...sed electrician and building contractor All electrical work including the earth ground connection should be completed by a licensed electrician Any separate fuel storage or generator supply facility m...

Page 10: ...l contents tools etc Install sound and weather proofing only when it is not raining or snowing to avoid trapping moisture within the generator s area Mechanical Always make sure the power switch is in...

Page 11: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintena...

Page 12: ...e Control Panel Fuel valve Recoil starter On off switch Drain plug Oil dipstick 120V Duplex outlet Wheel 120V 240V Twist lock outlet Voltage frequency hour meter Air filter Choke lever 30 AMP RV outle...

Page 13: ...THEN SCREW THE DIPSTICK BACK INTO THE OIL FILL HOLE Before Starting the Generator 1 Check that the engine power switch is in the OFF position 2 Before the first use remove the fuel tank cap and fill t...

Page 14: ...ualified electrician Ground Terminal Symbol The 4500Watt dual fuel generator can be started using the following method Recoil Start Method 1 Ensure that there is no gasoline in the engine If gasoline...

Page 15: ...revious page Once running shut off the propane fuel source and allow the engine to use up the remaining fuel After the engine stops continue to step 2 3 If the engine is cold Pull the choke lever out...

Page 16: ...erator Set Always connect the generator to the ground terminal to prevent electrical shock Add the watt ratings of all the loads that the generator set will be powering at the same time Make sure that...

Page 17: ...the OFF position Stopping the Generator Set 1 Turn off all the connected devices 2 Allow the generator set run for a few minutes to cool down 3 Stop the generator set by pressing and holding the engin...

Page 18: ...ER 2 Once the generator is running simply connect the power cords of 120 volt AC powered tools and equipment into the 120 volt AC dual outlets NOTE THE GENERATOR FEATURES AN AC NON FUSE CIRCUIT BREAKE...

Page 19: ...ONNECT THE POSITIVE LEAD OF THE POWER CORD TO THE POSITIVE TERMINAL ON THE GENERATOR AND CONNECT THE NEGATIVE LEAD OF THE POWER CORD TO THE NEGATIVE TERMINAL ON THE GENERATOR 3 If using only a 12V vol...

Page 20: ...card it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 4 Measure the plug gap with a feeler gauge 5 Check that the spark plug washer is in good con...

Page 21: ...ce technician before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with th...

Page 22: ...UIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling air i...

Page 23: ...to the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG groundi...

Page 24: ...rburetor Clean the fuel sediment cup outlets Is the AC circuit breaker ON Turn the AC circuit breaker ON Check the electrical appliance or equipment for any defects Replace the electrical appliance or...

Page 25: ...0V 240V 60Hz 50A 25A Continuous rated Wattage 6 000 Peak Wattage 7 500 Outlet 4 AC 120V 2 AC 120V 240V twist lock outlet 25 Specifications AC electrical DC electrical none none Gasoline engine Fuel Ty...

Page 26: ...G Green LBQVR1 5mm LBQVR1 5mm DCcoil1 8A 2510 GrQVR1 5mm BlQVR1 5mm LED EngineBlock Fuel Protector Spark Plug IgnitionCoil IgnitionSwitch OilAlert Unit 1 A BlQVR0 5mm BlW QVR0 5mm Bl QVR0 5mm Bl QVR0...

Page 27: ...able available available available as as as as single single single single replacements replacements replacements replacements NO NO NO NO PART PART PART PART NO NO NO NO DESCRIPTION DESCRIPTION DESCR...

Page 28: ...TY Q TY Q TY REMARK REMARK REMARK REMARK 1 DJ168FD 11001 A CRANKCASE COVER ASSEMBLY 1 2 GB276 89 6205 BEARING RADIAL BALL 6205 1 3 DJ168F 11002 A PIN 8 14 2 4 DJ168F 11014 A OIL SEAL 35 52 8 1 5 DJ16...

Page 29: ...68F 11300 C CYCLINDER HEAD COVER ASSEMBLY 1 3 DJ168F 11011 A GASKET CYCLINDER HEAD COVER 1 4 DJ168F 18500 A SPARK PLUG F7TC 1 5 GBT5789 B8 60 FLANGE BOLT M8 60 4 6 DJ168FD 14001 B BOLT STUD M6 96 2 7...

Page 30: ...DESCRIPTION Q TY Q TY Q TY Q TY REMARK REMARK REMARK REMARK 1 DJ168F 12003 A PISTON PIN CIR CLIP 2 2 DJ170FB 12001 B PISTON 1 3 DJ170F 12002 A PISTON PIN 1 4 DJ170F 12200 BE CONNECTING ROD ASSEMBLY 1...

Page 31: ...Y 1 2 DJ168F 13300 A PUSH ROD GUIDE 1 3 DJ168F 13006 A CAP 1 4 DJ168F 13005 A VALVE RETURNER EXHAUST 1 5 DJ168F 13004 A VALVE RETURNER INTAKE 1 6 DJ168F 13003 A VALVE SPRING 2 7 DJ170F 13002 B EXHAUST...

Page 32: ...REMARK REMARK REMARK 1 DJ168F 14027 A SPACER CARBURETOR 1 2 DJ168FD 14100 D CARBURETOR ASSEMBLY 1 3 DJ168F 14005 B GASKET CARBURETOR 1 4 DJ168F 14004 A CONNECTING BLOCK CARBURETOR 1 5 DJ168F 14003 B...

Page 33: ...Q TY Q TY Q TY Q TY REMARK REMARK REMARK REMARK 1 DJ168FD 14204 B AIR FILTER CAP 1 2 DJ168FD 14201 B FILTER ELEMENT 1 3 GB6177 N 6 NUT M6 2 4 DJ168FD 14203 E BOTTOM CAP AIR FILTER 1 5 GBT16674 B6 12 B...

Page 34: ...REMARK REMARK REMARK REMARK 1 GBT16674 B6 12 FLANGE BOLT M6 12 4 2 DJ168F 16100 F 116 CASE COMP RECOIL STARTER 1 3 DJ168F 16110 A STARTER 1 4 DJ168F 16111 A ROPE 1 5 DJ168F 16130 F 116 STARTER COMP RE...

Page 35: ...PTION DESCRIPTION Q TY Q TY Q TY Q TY REMARK REMARK REMARK REMARK 1 DJ168F 15008 A FINE REGULATING SPRING C 1 2 DJ168F 15006 A PULLING ROD 1 3 DJ168F 15007 A BACK SPRING B 1 4 DJ168F 15004 A SPEED REG...

Page 36: ...TION DESCRIPTION Q TY Q TY Q TY Q TY REMARK REMARK REMARK REMARK 1 DJ168F 16205 A NUT M16 1 5 1 2 DJ168F 16000 A STARTING CUP 1 3 DJ168F 16002 A IMPELLER 1 4 DJ168F 16200 AE FLYWHEEL ASSEMBLY 1 5 GBT1...

Page 37: ...single replacements replacements replacements replacements NO NO NO NO PART PART PART PART NO NO NO NO DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION Q TY Q TY Q TY Q TY REMARK REMARK REMARK REMARK 1...

Page 38: ...A GASKET 4 3 DF3500H 34100 QQ02 CONTROL PANEL ASSEMBLY 1 4 34203 011 SWITCH ASSEMBLY 1 5 34290 002 VOLTAGE FREQUENCY HOUR METER 1 6 34202 017 TRANSFER SWITCH 1 7 34204 038 GROUNDING POST 1 8 34204 03...

Page 39: ...MARK REMARK REMARK 1 GBT16674 B6 12 FLANGE BOLT M6 12 6 2 DF2500H 14018 A OUTER HOOD 1 3 GB6170 N 8 FLANGE NUT M8 2 4 GBT93 LW 8 SPRING WASHER 2 5 DJ168F 14006 C GASKET EXHAUST 1 6 DF3500H 14400 MUFFE...

Page 40: ...KET 1 7 GBT97 W 8 PLAIN WASHER 2 8 GBT93 LW 8 SPRING WASHER 1 9 DF3500H 33003 A BOLT M8 220 1 10 DF5000H 33015 A BOLT M6 165 4 11 DF1800H 33011 A VOLTAGE REGULATOR 1 12 GBT16674 B5 12 FLANGE BOLT M5 1...

Page 41: ...55 1 9 DF3000H 31076 A BOLT M6 40 1 10 DF2500H 31072 A FIXING CLIP HANDLE 2 11 SUPPORT FRAME 2 12 DF2500H 31204 A VIBRATION ISALATION RUBBER SQUARE FRAME 4 13 92140 B6 40 FLANGE BOLT M6 40 1 14 LPG350...

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