Pulsar G12KBN Operator'S Manual Download Page 5

5

SAFETY RULES

• Do not wear loose clothing or gloves.

• Remove jewelry or anything else that could be caught in moving parts.

• Tie back or wear protective head covering to contain long hair.

WARNING!

Starter and other moving parts can catch on clothing, jewelry, and hair.

Keep engine away from flammable objects and other hazardous materials.

death.

The fuel and its vapors used to power this unit are highly flammable and could explode resulting in serious injury or

Never fill or drain fuel tank indoors.

Never overfill fuel tank.  If fuel spills, move the unit at least 30 feet away from the spill and wipe up any remaining fuel

on the unit before starting the engine.

• Never smoke while operating or fueling this unit.

Never operate or store this unit near an open flame, heat, or any other ignition source.

• Generator should have at least 5 feet of clearance from buildings or other equipment during operation.

Keep engine free of grass, leaves, or grease which are flammable.

• When adding or draining fuel, unit should be turned off for at least 2 minutes to cool before removing fuel cap.  If unit

has been running then the fuel cap is under pressure, remove slowly.

• To keep fuel from spilling, secure unit so it cannot tip while operating or transporting.

• When transporting unit, disconnect the spark plug wire and make sure the fuel tank is empty with the fuel shutoff valve

turned to the off position.

WARNING!

Never exceed generator’s wattage / amperage capacity.  This could damage the generator 
and / or connected electrical devices.

WARNING!

Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator.

• To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly.

WARNING!

Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which
could result in injury.

• Always start the engine and let it stabilize before connecting any electronic devices.

• Disconnect all electronic devices before stopping the engine.

WARNING!

Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do
so could damage the generator and / or connected electrical devices.

• Allow hot components to cool before touching.

Use caution around the muffler, cylinder, and other engine parts as they can be extremely hot.

WARNING!

Avoid contacting hot areas of this unit.

Summary of Contents for G12KBN

Page 1: ...r www pulsar products com OPERATOR S MANUAL Warning The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Model G12KBN ...

Page 2: ...NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN14 Receptacles and Extension Cords NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN 15 Don t Overload Generator NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN...

Page 3: ... generator is compliant with all standards set by the U S Agency How to contact us To order parts receive warranty assistance or other services inquiries you can contact us by internet at www pulsar products com or write to us at AC Output Rated Wattage 9500W 9 5kW Rated Voltage 120V 240V Rated Frequency 60Hz Rated Ampere 79A 39 5A Maximum Output 9 5kVA Record the following information bellow for ...

Page 4: ...f serious injury avoid attempting to lift the generator alone WARNING Safety Instructions Using a generator indoors WILL KILL YOU IN MINUTES Carbon monoxide gas is a poisonous odorless gas that can cause headache confusion fatigue nausea fainting Never use indoors in a covered area or in a confined space even if doors and windows are open Keep exhaust from this unit from entering a confined area t...

Page 5: ... If unit has been running then the fuel cap is under pressure remove slowly To keep fuel from spilling secure unit so it cannot tip while operating or transporting When transporting unit disconnect the spark plug wire and make sure the fuel tank is empty with the fuel shutoff valve turned to the off position WARNING Never exceed generator s wattage amperage capacity This could damage the generator...

Page 6: ...enerator on a level surface Always connect the nut and ground terminal on the frame to an appropriate ground source WARNING Generator must be properly grounded to prevent electrocution Never handle the generator electronic devices or any cord while standing in water while barefoot or when hands or feet are wet Always keep the generator dry Never operate generator in rain or under wet conditions Us...

Page 7: ...A L14 30 F 120 240 Volt AC 50 Amp receptacle NEMA L14 50R G 12 Volt 8 3 Amp Output For charging batteries only H No Flat Foam Filled Tires I Fuel Tank Vapor Vent J Fuel Gauge J Generator Frame K Choke Lever L Air Filter M Handles Grip N Support Leg Foot O Fuel Tank Vapor Vent P Fuel Fill Cap Q Fuel Valve ON OFF R Recoil Starter Grip S Oil Fill Dipstick ...

Page 8: ...aged Cut down the sides of box being careful to avoid hitting the generator 4 Leave generator on box to install wheel assembly Packing List Check all loose parts to the following list Contact your dealer if any loose parts are not included Description Qty Generator 1 Operator s Manual 1 Products Warranty Card Toolkit Spark Plug Wrench Combination Wrench 1 1 2 2 Washer 2 Funnel 1 Handles 2 Bushings...

Page 9: ...ing M8 screws 2 and nuts Installing Support Leg See fig 2 Parts needed 2 wheels 2 axles 2 hair pins and 2 washers Raise or tilt generator so you can slide the wheel axle pin into the wheel the washer the wheel mounting hole located on the side of the frame Secure the wheel assembly by reinserting a hair pin through hole at the end of the wheel axle and pressing until it locks into place Repeat pro...

Page 10: ...n removing the battery for replacement Remove the nut and bolt first from the negative Black post then from the positive Red post being careful not to short across the terminals Always abide by the safety warnings provided with the battery Remove the battery and dispose of it according to your local and state regulations Be careful not to short across the terminals when installing Shorting the ter...

Page 11: ...er If you get electrolyte contact with your eye rinse immediately with clean water and seek medical attention NOTICE If the Generator is stored for over six months the battery will need to be removed and charged Pb Place generator on a level surface Remove the crankcase dipstick to ensure you do not overfill the engine Insert a funnel into the crankcase dipstick hold and carefully add 4 Cycle engi...

Page 12: ...eath to electric utility workers WARNING This generator produces a very high voltage which could result in burn or electrocution causing serious injury or death Connecting Generator to an Electrical System a transfer switch The power from the generator must be isolated from the circuit breaker or alternative power source If connecting generator to a building s electrical system for standby power y...

Page 13: ...el valve to the ON position See fig 9 Slide the choke lever to the Choke position See fig 11 SKIP THIS IF THE ENGINE IS WARM OR HOT ON OFF switch in the Start position for more than 15 seconds Allow 1 minute between starting attempts See fig 12 For manual start turn the engine startO ON OFF switch to the ON position Pull the recoil handle starter cord slowly until resistance is felt then pull rapi...

Page 14: ...rator battery fully charged and ready to use to avoid the need to use the recoil starter to start the generator manually How to Stop Engine See fig 15 18 All loads MUST be disconnected from the generator Never start or stop the engine with electrical devices plugged in to the receptacles See fig 15 When using gasoline 1 Turn the engine START ON OFF switch to the OFF position See fig 18 2 Turn the ...

Page 15: ...ople to lift Lift and lower with your legs by bending at the knees not your back to avoid injury Don t Overload Generator Make sure you can supply enough rated watts and surge watts for all electronic devices connected to the generator Rated watts refer to the power a generator must supply to keep a device running Surge watts refer to the power a generator must supply to start an electronic device...

Page 16: ...ric Blanket 400 400 Space Heater 1800 1800 Kitchen Blender 300 900 Toaster 2 slice 1000 1600 Coffee Maker 1500 1500 Electric Range 1 element 1500 1500 Dishwasher 1500 3000 Electric Oven 3410 3410 Electric Water Heater 4000 4000 Laundry Room Iron 1200 1200 Washing Machine 1150 3400 Gas Clothes Dryer 700 2500 Electric Clothes Dryer 5400 6750 Wattage Reference Guide Wattages listed are just approxima...

Page 17: ...er Use a wire brush to clean battery terminals if corroded Connect the Battery Charging Cable Connection Plug to the 12 Volt D C Receptacle Connect the red cable clamp to the positive battery terminal Connect the black cable clamp to the negative battery terminal Start generator engine Let engine run while battery charges Battery is considered fully charged when the gravity of its fluid is 1 260 o...

Page 18: ...e Store unit in a clean and dry area WARNING After First 5 Hours Change Oil After 8 Hours or Daily Clean Debris Check Engine Oil Level Annually 25 hr Use Check and Clean Air Cleaner Change Engine Oil Service more often under dirty or dusty conditions Check Muffler and Spark Arrester Annually 100 hr Use Service Spark Plug Replace with NGK BP6ES Champion N9YC or equivalent Service Fuel Valve Inspect...

Page 19: ...tures determine the proper oil viscosity for the engine Use the chart to select the best viscosity for the outdoor temperature range expected Carefully add SAE 10W 30 to empty reservoir until the oil reaches the outer edge of the oil fill hole Crankcase Dipstick hole Replace crankcase dipstick Oil drainage plug Fig Oil Fill Dipstick 22 4 14 32 50 68 86 104 30 20 10 0 10 20 30 40 SAE 30 10W 30 Synt...

Page 20: ...essary Reinstall spark plug and tighten to Torque 22 0 26 9 Nm 16 20 ft lb Reconnect spark plug wire If spark plug is worn replace only with an equivalent replacement part Spark plug should be replaced annually BOSCH F7TC NGK BP6ES CHAMPION N9YC or Equivalent To clean remove the air filter cover Carefully pull the air filter out by lifting up along the edges Remove dirt from filter by tapping on i...

Page 21: ... from the tank Turn the fuel valve to the ON position Hi High Altitude Operation At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause hard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of ti...

Page 22: ...lowly pull the recoil Starter until you feel the engine build compression When you feel resistance Leave the Engine in this state as this will prevent any corrosion on the cylinder walls if stored for a long period of time Storage and Transportation of the Generator See Fig 24 Remove any debris that has collected on the generator and around the muffler and control panel Use a brush or vacuum to re...

Page 23: ...n fuel 8 Fuel valve is in OFF position 9 Over choking 10 Low oil level 11 Rich fuel mixture 12 Intake valve stuck open or closed 13 Loss of engine compression 14 Dead battery 15 Engine has flooded 1 Turn switch to ON 2 Replace Air filter 3 Clean or replace fuel filter 4 Replace fuel 5 Reconnect spark plug wire 6 Replace spark plug 7 Drain fuel tank and replace fuel 8 Turn fuel valve to ON position...

Page 24: ...DIAGRAMS 24 ...

Page 25: ...tor components parts and labor Year 2 Limited coverage on generator engine components parts only Personal use means personal residential household use or recreational use by the retail consumer Commercial use means all other uses including commercial construction or other income producing purposes Once a generator has been used for commercial purposes it shall thereafter be considered as a commerc...

Page 26: ...original purchaser in the United States Canada or Mexico Refurbished used demonstration or floor models are not covered by this warranty Products purchased from on line auction websites such as ebay are not covered under this warranty Products used for commercial use are not covered under this warranty How to Obtain Warranty Service Take the original receipt and product to the place of purchase or...

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