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Pulsar 220 DTS-i, Owner'S Manual

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Pulsar 220 DTS-i Owner'S Manual Download Page 32

Periodic  Maintenance  &  Lubrication  Chart 

30

  38.  Coolant  level  in  expansion  tank** 

C,A 

C,A 

C,A 

C,A 

C,A 

C,A 

C,A 

C,A 

Use  recommended

 

 

 

 

 

 

 

 

 

 

 

'Ready  to  use  coolant'. 

  39.  Coolant  hose  damage/clamps/leakage** 

C 

 

C 

C 

C 

C 

C 

C

  40.  Radiator  fins** 

C 

 

C 

C 

C 

C 

C 

C

  41.  Spoke  tightening**-Front  &  Rear 

C,T 

C,T 

C,T 

C,T 

C,T 

C,T 

C,T 

C,T

  42.  Front  fork  dust  seal  &  Rubber  bellow 

CL 

 

CL 

CL 

CL 

CL 

CL 

CL

  43.  SAI,  EVAP  hoses  -  Check  functionality, 

C,R 

C,R 

C,R 

C,R 

C,R 

C,R 

C,R 

C,R 

Replace  if  cut  /  damaged

 

 

leakage  or  any  other  damage**

  44.  EVAP  drain  tube  cleaning** 

CL 

CL 

CL 

CL 

CL 

CL 

CL 

CL

**  As  applicable  to  model
*** More  frequent  cleaning  may  be  required  while  driving  in  dusty  environment.
C  :  Check,    A  :  Adjust,    CL  :  Clean,    R  :  Replace,    T  :  Tighten,    L  :  Lubricate
Note  :

  Periodic  parts,  Oil,  Coolant,  Filters,  All  types  of  greases,  Cleaning  agents,  Cables,  Wear  &  tear  parts,  Rubber 

‘O’  rings  /  oil  seals  /  pipes,  Gaskets   to  be  replaced  as  per  Periodic  Maintenance  and  Lubrication  Chart  are  mandatory 
and  the  same  are  chargeable  to  customer.

RECOMMENDED  FREQUENCY

Servicing

Sr.

No.

Operation

st

1  Free

500

~

750

nd

2  Free

4500

~

5000

rd

3  Free

9500

~

10000

Kms

Subsequent

Every

5000 Km after

Previous Service

 Tick in the box

    

after replacing the periodic parts.

Summary of Contents for 220 DTS-i

Page 1: ...s 3 Free and subsequent Paid services as per the schedule contained in this booklet We earnestly advise you to avail all these services at any of our Bajaj Dealers or Authorised Service Dealers ASD wh...

Page 2: ...icate 33 21 Warranty Scope Limit 34 22 Battery Warranty Card Notice The description and illustration in this booklet are not to be taken as binding on the manufacturers The essential features of the t...

Page 3: ...ission 5 speed constant mesh Gear Shifting 1 Down 4 Up Brakes Fr Rr Hydraulic operated disc brakes Starting Aid Electric Starter Fuel Tank Capacity Full 15 liters Reserve 3 2 liters 3 5 liters ABS Usa...

Page 4: ...tand Indicator LCD Speedometer LCD Display ABS Indicator LED Yellow Low Battery LED Red Non ABS LCD ABS Rear No Plate 5W Horn 12V DC 2 Nos Kerb Weight 155 Kg Non ABS 158 Kg ABS Gross Weight 285 Kg Non...

Page 5: ...cycle They are the unique alpha numeric codes to identify your particular vehicle from others of the same model and type Chassis Number Location On Side of Steering Tube Alpha Numeric 17 Digits Engine...

Page 6: ...Note Photograph is of Pulsar 220 Non ABS vehicle Fuel Tank Rear Shock Absorber Manual Choke Grab Handle Accelerator Grip Engine Oil Level Inspection Window Front Disc Brake Rear Disc Brake Front Fork...

Page 7: ...key is used for Steering cum Ignition lock Fuel tank cap Side cover lock 5 Left Handle Bar Switches A Dipper Switch When headlight is ON High or Low beam can be selected with the dipper switch High Be...

Page 8: ...eam Headlamp Effect of Switch Status Pass Switch Low beam Low beam ON Low Hi beam ON Hi beam Hi beam No change ON AHO Feature Automatic Headlight ON There is no Light switch on RH control switch Ignit...

Page 9: ...switch is ON side stand is down side stand indicator will glow 7 Speedometer The vehicle speed is displayed digitally in Km h 8 Trip meter knob Reset trip meter to zero by pressing the trip meter kno...

Page 10: ...e wheels you feel a corresponding sensation pulsation in Front brake lever This is normal and it means your ABS is active Also it is recommended to use both front rear brakes simultaneously Always slo...

Page 11: ...s below reserve position Fuel Tap Fuel Tank Cap To open the fuel tank cap open the flap Insert the key in the lock and turn it clockwise and lift fuel tank cap To lock the Fuel Tank Cap insert the key...

Page 12: ...left direction Direction of removal is important to avoid breakage of cover locking lug Fitment of Side Cover LH Match slot provided on rear end of Side Cover with bracket A provided on Chassis and s...

Page 13: ...mp to remove seat Caution Always remove Rear Seat first Fitment of Seat Front Rear For fitment of Seat Front match insert the bracket 1 of Fig B of seat with slot 2 of Fig B provided below fuel tank r...

Page 14: ...ay differ from vehicle to vehicle Tool kit Location First Aid kit Location Tool Kit Location It is located below Rear seat Tool kit to be tight by 2 nos rubber bands First Aid Kit Location First aid k...

Page 15: ...or Before riding motorcycle be sure to check following items Please give proper importance to these checks and perform all of them before riding motorcycle If any irregularities are found during these...

Page 16: ...giving the engine just enough rpm to keep it from stalling Caution Do not operate the starter continuously for more than 5 seconds otherwise battery would get discharged Wait 15 sec between each opera...

Page 17: ...gency braking disregard downshifting and concentrate on applying brakes as hard as possible without skidding th th From 5 to 4 Gear th rd From 4 to 3 Gear rd nd From 3 to 2 Gear nd st From 2 to 1 Gear...

Page 18: ...ed following speed limits Always keep the speed below the limits mentioned in the table Do not race the engine excessively Do not start moving or race the engine immediately after starting Run the eng...

Page 19: ...thod Fill way tank full up to small mouth brim Run the bike for say 100 km Fill the tank full again in same fuel filling station probably with same fuel dispenser Divide kilometer run fuel quantity fi...

Page 20: ...pply direct water jet on painted electrical electronic parts Do not obstruct engine cooling by adding mud protection sheet from front Safe Riding Tips Always wear Helmet while driving or riding Your h...

Page 21: ...aul 1300 ml st Engine oil replacement frequency 1 service then every 10 000 Km Engine oil level top up frequency Every 5000 km CAUTION It is most important to adhere to recommended grade frequency of...

Page 22: ...this motorcycle The walls of the tyres in contact with the wheel rim should not be damaged in any way during fitment removal of tyre The tyre side walls in contact with wheel rim seals air Tubeless Ty...

Page 23: ...ndle bar To check oil level keep vehicle on Center stand with handle bar in straight position Always ensure that brake fluid level is above MIN mark given on inspection window Use only DOT 3 or DOT 4...

Page 24: ...sec for battery to recover Do not add extra electrical accessories such as Remote Bigger horn Musical brake light etc This will reduce life of battery If vehicle is to be stored for more than 2 weeks...

Page 25: ...gaps if incorrect by bending outer electrode carefully Spark Plug Gap 0 7 to 0 8 mm Spark Plug 2 Nos CHAMPION RG6HCC 0 7 to 0 8 mm Drive Chain Slackness Chain slackness will have to be adjusted whenev...

Page 26: ...ain Method of O ring Chain Lubrication Park vehicle perpendicular to the ground on level surface Clean the chain by using lint free cloth If excessive mud slush found approach Bajaj Service Center for...

Page 27: ...your Customer ID to Dealer ASD workshop When you are at Dealership ASD workshop for Free Service you will receive the Unique Coupon Number UCN through SMS in your mobile Please inform the UCN to Deal...

Page 28: ...vent water completely entry in Petrol tank Silencer electrical Parts Use caustic free detergent for washing 2 Engine oil Bajaj DTSi 10000 oil C R R Top R Top R Top R BGO DTSi 10W30 for Up Up Up 100cc...

Page 29: ...Fuel cock paper filter R R R 12 Fuel cock sediment bowl cleaning CL CL CL 13 Carburettor rubber duct C R C R 14 Fuel pipe C R C C C R C C R 15 Valve tappet clearance C A C A C A C A 16 Non Sealed driv...

Page 30: ...ng or pad C R C R C R R C R C R R Check wear indicator 23 Brake fluid level top up replace C A R C A R Use recommended brake fluid DOT3 DOT4 24 Disc brake assly Check functionality C C C C leakage or...

Page 31: ...ering play C A C A C A C A C A C A C A C A 31 Steering stem bearing C CL L R C CL C CL C CL Check replace if Cap steering bearing Plastic L R L R L R Damaged Use HP Lithon RR3 grease for lubrication 3...

Page 32: ...4 EVAP drain tube cleaning CL CL CL CL CL CL CL CL As applicable to model More frequent cleaning may be required while driving in dusty environment C Check A Adjust CL Clean R Replace T Tighten L Lubr...

Page 33: ...the vehicle on a box or a stand so that both wheels are raised off the ground Spray oil on all unpainted metal surfaces to prevent rusting Avoid getting oil on rubber parts or brake liners Cover entir...

Page 34: ...32...

Page 35: ...Sr No ____________ 3 Set of tools 7 Tyre Fr Make ___________ Sr No ____________ 4 First Aid Kit Rr Make ___________ Sr No ____________ The Vehicle has been delivered to my satisfaction I have underst...

Page 36: ...s and should be claimed on them directly by the customer Bajaj Auto Limited shall not be Liable to replace them though their dealer will give full assistance in preferring such claims Bajaj Auto Limit...

Page 37: ...ng mandatory periodic parts such as air filter oil filter etc as per periodic maintenance schedule Part C Further this warranty is NOT applicable to 1 Normal maintenance operations like brake clutch a...

Page 38: ...ts performance and reliability 12 Vehicles which are not being serviced at recommended dealers as per the service schedule described or which have not been operated or maintained in accordance with th...

Page 39: ...AND ADDRESS TYPE OF VEHICLE REG NO FRAME NO ENGINE NO Code For Remarks LL Low electrolyte level AE Electrical system needs attention IR Insufficient running of vehicle CB Cover broken BC Broken Conta...

Page 40: ...of claim ________________________________________________Battery Type _______________ Serial No __________________________________________________Date of Fitment ______________ TO BE FILLED IN BY BAT...

Page 41: ...Use only Bajaj Genuine Parts 10W 50 synthetic...

Page 42: ...r servicing and more on yourphone E mail customerservice bajajauto co in Web Site www bajajauto com State Phone Number State Phone Number A P Telangana 040 33992453 N Delhi Haryana 011 33992453 Bihar...

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