EN
ML100.102 Installation Manual
Product Description
The ML100.102 is a DIN-rail mountable single-phase-input power supply, which provides a floating,
stabilized and galvanically separated SELV/PELV output voltage.
Intended Use
This device is designed for installation in an enclosure and is intended for commercial use, such as
in industrial control, process control, monitoring and measurement equipment or the like.
Do not use this device in equipment, where malfunctioning may cause severe personal injury or
threaten human life without additional appropriate safety devices, that are suited for the end-
application.
If this device is used in a manner outside of its specification, the protection provided by the device
may be impaired.
Installation Instructions
Install device in an enclosure providing protection against electrical, mechanical and fire hazards.
Install the device onto a DIN-rail according to EN 60715 with the input terminals on the bottom of the
device. Other mounting orientations require a reduction in output current.
Make sure that the wiring is correct by following all local and national codes. Use appropriate copper
cables that are designed for a minimum operating temperature of 60°C for ambient temperatures up
to +45°C, 75°C for ambient temperatures up to +60°C and 90°C for ambient temperatures up to
+70°C. Ensure that all strands of a stranded wire enter the terminal connection.
The device is designed for pollution degree 2 areas in controlled environments. No condensation or
frost is allowed.
The housing of the device provides a degree of protection of IP20. The housing does not provide
protection against spilled liquids.
The isolation of the device is designed to withstand impulse voltages of overvoltage category II
according to IEC 60664-1.
The device is designed as “Class of Protection” I equipment according to IEC 61140. Do not use
without a proper PE (Protective Earth) connection.
The device is suitable to be supplied from TN, TT or IT mains networks. The continuous voltage
between the input terminal and the PE potential must not exceed 300Vac.
The input can also be powered from batteries or similar DC sources. The continuous voltage
between the supply voltage and the PE/ground potential must not exceed 375Vdc. Connect the
+pole to L and the -pole to the N terminal.
A disconnecting means shall be provided for the input of the device.
The device is designed for convection cooling and does not require an external fan. Do not obstruct
airflow and do not cover ventilation grid!
The device is designed for altitudes up to 2000m (6560ft).
Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 0mm left
and right side. Increase the 0mm to 15mm in case the adjacent device is a heat source.
The device is designed, tested and approved for branch circuits up to 20A without additional
protection device. If an external fuse is utilized, do not use circuit breakers smaller than 10A B- or
6A C-Characteristic to avoid a nuisance tripping of the circuit breaker.
The maximum surrounding air temperature is +70°C (+158°F). The operational temperature is the
same as the ambient or surrounding air temperature and is defined 2cm below the device.
The device is designed to operate in areas between 5% and 95% relative humidity.
Installation Instructions for Hazardous Location Areas
The device is suitable for use in Class I Division 2 Groups A, B, C, D locations.
Substitution of components may impair suitability for this environment.
Do not disconnect the device, operate the voltage adjustment or the S/P jumper unless power has
been switched off or the area is known to be non-hazardous.
Functional Description
The output is electronically protected against no-load, overload and short circuit and can supply any
kind of loads, including inductive and capacitive loads.
Do not apply return voltages from the load to the output terminals higher than 25V.
The output voltage can be adjusted with a small flat-blade screwdriver on the front of the unit.
The green DC OK LED reports a voltage on the output terminals above 6V.
Devices can be paralleled to increase the output power. The ambient temperature is not allowed to
exceed 60°C. The output voltage of all devices shall be adjusted to the same value (±100mV) in
“Single Use” mode with the same load conditions on all units, or the units can be left with the factory
settings. After the adjustments, set the unit to “Parallel Use” mode, in order to achieve load sharing.
The “Parallel Use” mode regulates the output voltage in such a manner that the voltage at no load is
approx. 4% higher than at nominal load. If more than three devices are connected in parallel, a
diode, fuse or circuit breaker with a rating of 10A is required on each output.
Do not connect outputs of devices in a series connection for higher output voltages.
In case of an internal defect, a redundant circuit limits the maximum output voltage to 18.5V. The
output shuts down and automatically attempts to restart.
Technical Data
All values are typical figures specified at 230Vac, 50Hz input
voltage, 12V 7.5A output load, 25°C ambient temperature and
after a 5 minutes run-in time unless otherwise noted.
Output voltage
DC 12V
Nominal
Adjustment range
12 – 15Vdc
Factory setting 12V
Output current
7.5 – 6.0A
Below +60°C ambient
5.6 – 4.5A
At +70°C ambient
Derate linearly b60°C and +70°C
Input voltage AC
AC 100-120V /
220-240V
-15% / +10%, auto
select
Mains frequency
50 – 60Hz
±6%
Input current AC
1.57 / 0.91A
At 120 / 230Vac
Power factor
0.56 / 0.50
At 120 / 230Vac
Input voltage DC
DC 290V
-25% / +20%
Input current DC
0.35A
At 290Vdc
Input inrush current
20 / 49A pk
At 120 / 230Vac, 40°C,
cold start
Efficiency
88.3 / 89.7%
At 120 / 230Vac
Power losses
11.9 / 10.4W
At 120 / 230Vac
Hold-up time
41 / 46ms
At 120 / 230Vac
Temperature range
-10 to +70°C
Max. wire size (litz wire)
2.5mm²
Max. wire size with ferrules
1.5mm²
Wire size AWG
AWG 26-12
Max. wire diameter
2.3mm
Wire stripping length
6mm / 0.25inch
Size
(wxhxd)
72.5x75x103mm
Without DIN-rail
Weight
360g / 0.79lb
Functional Diagram
Input
Fuse
&
Input
Filter
L
N
Output Over-
Voltage
Protection
Input
Rectifier
&
Inrush
Limiter
Output
Voltage
Regulator
+
+
-
-
Output
Filter
V
OUT
DC-ok
LED
Power
Converter
115/230V
Autoselect
Single /
Parallel
Output Characteristic
Output voltage in "Single Use" mode
10A
12V
Output current
0V
4A
8A
0A
Adjustment range
15V
2A
6A
Temperature Range
Allowed output current at 12V
Ambient temperature
0A
-10
7.5A
+60
+70°C
5.6A
