EN
CP10.241-M1 Installation Manual
Product Description
The CP10.241-M1 is a DIN-rail mountable single-phase-input power supply for industrial use and for
use in medical equipment. It provides a floating, stabilized and galvanically separated SELV/PELV
output voltage.
The specialty of this power supply is the 2MOPP (two means of patient protection) safety approval for
medical use and the fulfillment of the required EMC tests for professional healthcare facility and home
healthcare environments.
Intended Use
This device is designed for installation in an enclosure and is intended for use in medical equipment.
Do not use this device in HF surgical equipment or similar apertures.
Do not use this device in equipment, where malfunction may cause severe personal injury or threaten
human life.
Installation Instructions
Install device in an enclosure providing protection against electrical, mechanical and fire hazards.
Install the device onto a DIN-rail according to EN 60715 with the input terminals on the bottom of the
device. Other mounting orientations require a reduction in output current.
Use shielded or unshielded cables, twisted or untwisted cables of any length. Make sure that the
wiring is correct by following all local and national codes. Use appropriate copper cables that are
designed for a minimum operating temperature of 90°C for ambient temperatures b45°C and
+60°C and 105°C for ambient temperatures up to +70°C. Ensure that all strands of a stranded wire
enter the terminal connection.
The device is designed for pollution degree 2 areas in controlled environments. No condensation or
frost allowed.
The enclosure of the device provides a degree of protection of IP20.
The isolation of the device is designed to withstand impulse voltages of overvoltage category III
according to IEC 60664-1.
The device is designed as “Class of Protection I” equipment according to IEC 61140.
Do not use without a proper PE (Protective Earth) connection.
The device is suitable to be supplied from TN-, TT- and IT mains networks. The voltage between the L
or N terminal and the PE terminal must not exceed 300Vac continuously.
The input can also be powered from batteries or similar DC sources. The voltage between the input
terminal and the PE terminal must not exceed 375Vdc continuously.
A disconnecting means shall be provided for the input of the device.
The device is designed for convection cooling and does not require an external fan. Do not obstruct
airflow and do not cover ventilation grid!
The device is designed for altitudes up to 3000m (9840ft).
Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 5mm left and
right side. Increase the 5mm to 15mm in case the adjacent device is a heat source. When the device
is permanently loaded with less than 50%, the 5mm can be reduced to zero.
The device is designed, tested and approved for branch circuits up to 32A (IEC) and 30A (UL) without
additional protection device. If an external fuse is utilized, do not use circuit breakers smaller than 6A
B- or C-Characteristic to avoid a nuisance tripping of the circuit breaker.
The maximum surrounding air temperature is +70°C (+158°F). The operational temperature is the
same as the ambient or surrounding air temperature and is defined 2cm below the device.
The device is designed to operate in areas between 5% and 95% relative humidity.
Portable RF communication equipment should be used no closer than 30cm (12 inch) to the power
supply or the power supply connection cables.
WARNING: Use of this equipment adjacent to or stacked with other equipment should be avoided
because it could result in improper operation. If such use is necessary, this equipment and the other
equipment should be observed to verify that they are operating normally.
Functional Description
The output is electronically protected against no-load, overload and short circuit and can supply any
kind of loads, including unlimited inductive loads and capacitive loads. If capacitors with a capacitance
>1.5F are connected, the unit might charge the capacitor in an intermittent mode.
Do not apply return voltages from the load to the output terminals higher than 35V.
The output voltage can be adjusted with a small flat-blade screwdriver on the front of the unit.
The green DC-OK LED reports an output voltage above 90% of the adjusted voltage of a running
device.
The DC-OK relay monitors the output voltage and the contact is closed when the DC-OK LED is on.
Contact ratings: 60Vdc 0.3A, 30Vdc 1A, 30Vac 0.5A for resistive loads.
The device is equipped with an over-temperature protection. In case of a high temperature, the output
shuts down and starts automatically again after cooling off.
At heavy overloads (when output voltage falls below 13V), the device delivers continuous output
current for 2s. After this, the output is switched off for 18s before a new start attempt is automatically
performed. This cycle is repeated as long as the overload exists.
Do not connect outputs of devices in a parallel connection for higher output currents.
Do not connect outputs of devices in a series connection for higher output voltages.
In case of an internal defect, a redundant circuit limits the maximum output voltage to 32V. The output
shuts down and automatically attempts to restart.
Technical Data
All values are typical figures specified at 230Vac 50Hz input voltage, 24V
10A output, 25°C ambient temperature and after a 5 minutes run-in time
unless otherwise noted.
Output voltage
DC 24V
Nominal
Adjustment range
24 – 28Vdc
Factory setting 24.1V
Output current continuous 12.0 – 10.3A
Below +45°C ambient
10.0 – 8.6A
At +60°C ambient
7.5 – 6.5A
At +70°C ambient
Derate linearely b45°C and +70°C
Input voltage AC
AC 100 - 240V
-15% / +10%
Mains frequency
50 – 60Hz
±6%
Input current AC
2.15 / 1.13A
At 120 / 230Vac
Power factor
0.99 / 0.97
At 120 / 230Vac
Input voltage DC
DC 110 - 150V
±20%
Input current DC
2.35A At
110Vdc
Input inrush current
6 / 9A pk
At 40°C, 120 / 230Vac
Efficiency
93.6 / 95.2%
At 120 / 230Vac
Power losses
16.4 / 12.1W
At 120 / 230Vac
Hold-up time
37ms
Temperature range
-25 to +70°C
Max. wire size (litz wire)
4mm² Power
terminals
Wire size AWG
AWG 20-10
Power terminals
Max. wire diameter
2.8mm Power
terminals
Wire stripping length
10mm / 0.4inch
Power terminals
Max. wire size (litz wire)
1.5mm²
DC-OK
terminals
Wire size AWG
AWG 24-16
DC-OK terminals
Max. wire diameter
1.6 mm
DC-OK terminals
Wire stripping length
7mm / 0.28inch
DC-OK terminals
Size (wxhxd)
39x124x117mm Without
DIN-rail
Weight
620g / 1.37lb
Functional Diagram
+
+
-
-
Output
Over-
Voltage
Protection
PFC
Converter
Voltage
Regulator
Power
Converter
Output
Filter
Output
Power
Manager
Temper-
ature
Shut-
down
Input Fuse
Input Filter
Input Rectifier
Inrush Current
Limiter
V
OUT
L
N
DC-OK
Contact
DC-OK
LED
DC-ok
Relay
-
13
14
Output Characteristic
Output voltage
15A
24V
Output current
12V
0V
3A
6A
9A
12A
0A
Adjustment range
28V
A: continuous current
B: intermitted current
A
B
Temperature Range
Allowed output current at 24V
Ambient temperature
0A
-25
A: continuous
B: short term (max. 60s)
12A
+25
0
+45
+70°C
7.5A
A
B
10A
+60