PSG WILDEN GPS1 Engineering, Operation & Maintenance Download Page 1 | Manualshive

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WIL-17011-E-02

Where Innovation Flows

EOM

ENGINEERING OPERATION
& MAINTENANCE MANUAL

GPS1 and
GPS220/GPS230
CSA-Certified Metal Pumps

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Summary of Contents for WILDEN GPS1

Page 1: ...WIL 17011 E 02 Where InnovationFlows EOM ENGINEERING OPERATION MAINTENANCE MANUAL GPS1 and GPS220 GPS230 CSA Certified Metal Pumps...

Page 2: ...California LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are reg...

Page 3: ...S1 Metal PTFE Fitted 9 GPS220 GPS230 Metal Rubber Fitted 10 GPS220 GPS230 Metal Full Stroke PTFE Fitted 10 Suction Lift Capability 11 SECTION 6 Suggested Installation Operation Maintenance and Trouble...

Page 4: ...all intake discharge and air lines Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process flui...

Page 5: ...inlet and discharge 0678 BSPT center ported inlet and discharge 0695 19 mm 3 4 NPT center ported discharge inlet facing air inlet discharge facing air exhaust 0696 19 mm 3 4 BSPT center ported dischar...

Page 6: ...seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the center of the pump creates a vacuum within...

Page 7: ...H 216 8 5 J 354 14 0 K 131 5 2 L 30 1 2 M 137 5 4 N 109 4 3 P 84 3 3 R 102 4 0 S 8 0 3 T 203 8 0 U 142 5 6 V 112 4 4 LW0361 REV A GPS220 METAL DIMENSIONS ITEM METRIC mm STANDARD inch A 361 14 2 B 36 1...

Page 8: ...1 L 206 8 1 M 173 6 8 N 104 4 1 P 127 5 0 R 10 0 4 LW0365 REV A GPS230 STAINLESS STEEL DIMENSIONS ITEM METRIC mm STANDARD inch A 373 14 7 B 69 2 7 C 195 7 6 D 287 11 3 E 340 13 4 F 343 13 5 G 71 2 8...

Page 9: ...ers will fall in the center of the pump s performance curve Caution Do not exceed 8 6 bar 125 psig air supply pressure GPS1 METAL PTFE FITTED Ship Weight Aluminum 6 kg 13 lb 316 Stainless Steel 9 kg 2...

Page 10: ...l fall in the center of the pump s performance curve Caution Do not exceed 8 6 bar 125 psig air supply pressure GPS220 GPS230 METAL FULL STROKE PTFE FITTED Ship Weight Aluminum 19 kg 41 lb 316 Stainle...

Page 11: ...tmospheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain GPS220 GPS230 METAL SUCTION LIFT CAPABILITY Suction lift curves are calibrated for pumps operatin...

Page 12: ...rated solids capabilities are not exceeded Refer to the Section 5 of this EOM manual for specific solids passage capabilities Flooded Suction Pumps in service with a positive suction head are most eff...

Page 13: ...need exists to control the pump from a remote location When the pump discharge pressure equals or exceeds the air supply pressure the pump will stop no bypass or pressure relief valve is needed and pu...

Page 14: ...be unable to shift Pump runs but little or no product flows 1 Check for pump cavitation Slow pump speed down to allow thick material to flow into liquid chambers 2 Verify that vacuum required to lift...

Page 15: ...s effects of contact with your process fluid NOTE Your specific pump model may vary from the configuration shown however pump disassembly procedure will be the same NOTE Replace worn parts with genuin...

Page 16: ...the liquid chamber and inlet manifold inspect for nicks gouges chemical attack or abrasive wear Replace worn parts with genuine Wilden parts for reliable performance Step 6 for GPS1 Pumps Only Step 7...

Page 17: ...om center section assembly After loosening and removing the outer piston the diaphragm assembly can be disassembled Step 11 Step 12 To remove the diaphragm assembly from shaft secure shaft with soft j...

Page 18: ...to a CSA configured pump identify the designated grounding location on the muffler plate using the provided self tapping screw and grounding wire thread the grounding screw through the grounding wire...

Page 19: ...able container Be aware of any hazardous effects of contact with your process fluid NOTE Replace worn parts with genuine Wilden parts for reliable performance Step 1 Step 2 Step 3 Using the appropriat...

Page 20: ...ne air valve bolt into the end of the spool and gently sliding the spool out of the air valve body Inspect seals for signs of wear and replace entire assembly if necessary Use caution when handling ai...

Page 21: ...ouges and other signs of wear Replace pilot spool assembly or outer sleeve O rings if necessary During re assembly never insert the pilot spool into the sleeve with the notched end side first this end...

Page 22: ...n the assembly process Lubricate the air valve bore center section shaft and pilot spool bore with NLGI grade 2 white EP bearing grease or equivalent Clean the inside of the center section shaft bore...

Page 23: ...With the seal clamped in the pliers insert the seal into the busing bore and position the bottom of the seal into the correct groove When the bottom of the seal is seated in the groove release the cla...

Page 24: ...WIL 17011 E 02 24 CSA Certified Pumps SECTION 8 GPS1 METAL LW0482 REV B ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS EXPLODED VIEW AND PARTS LIST...

Page 25: ...d Chamber 1 4 20 x 7 1 2 4 01 6080 03 21 Washer Flat 281 x 625 x 065 4 01 6730 03 22 Large Clamp Band Assembly 4 01 7300 03 23 RHSN Bolt Large Clamp Band 1 4 20 x 2 1 4 4 01 6070 03 24 Hex Nut 1 4 20...

Page 26: ...WIL 17011 E 02 26 CSA Certified Pumps GPS220 GPS230 METAL LW0484 REV B ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS EXPLODED VIEW AND PARTS LIST...

Page 27: ...enter Ported 3 4 NPT 1 02 5035 01 697 02 5035 03 697 Discharge Manifold Center Ported 3 4 BSPT 1 02 5036 01 698 02 5036 03 698 Discharge Manifold Center Ported 1 NPT 1 02 5035 01 677 02 5035 03 677 Di...

Page 28: ...USA P 1 909 422 1730 psgdover com Copyright 2021 PSG a Dover Company PSG reserves the right to modify the information and illustrations contained in this document without prior notice This is a non co...

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