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PSB INDUSTRIES INC. 

 General Air Division 

 1202 West 12th Street, Erie, PA. 16501

 

G5C Dryers 

Phone :  814-45—3651  Fax :  814-454-3492 

 www.PSBINDUSTRIES.com 

 [email protected]

 

 3/16 

Cod. 710.062.01.00 – Rev.08 – 02.05.02 

 

1.6 Use 

 
The use of a dryer is recommended for nearly all compressed air applications, but especially when high purity and low moisture 
content is required, such as in the pharmaceutical & food industry, medical applications and for coating & painting applications. 
 

1.7 General Safety Instructions 

 
Read this manual carefully before performing any operation. This machine has been designed and manufactured to be used only as 
described below.  The supplier is not responsable for difficulties associated with operation other than the intended use or operation 
that is not in compliance with the instructions mentioned in this manual.  All maintenance or cleaning operations involving interior 
parts must be performed by trained technicians only. 
 

ALWAYS: 
 

• 

Always

 be familiar with all controls. 

• 

Always

 be sure that the dryer is isolated from the compressed air network (inlet and outlet valves closed) and that internal 

pressure has been released before performing any maintenance. 

• 

Always

 disconnect electrical power and allow 15 minutes for the inner parts to cool down before removing the protection panels. 

• 

Always

 be sure to disconnect electrical power before removing the cooling fan protection grill. 

• 

Always

 be sure that all protection panels are properly attached during operation and after any maintenance operation. 

 

NEVER: 

 

• 

Never

 place flammable objects near the dryer. 

• 

Never

 use the dryer if the power cable is faulty or the connection is not safe. 

• 

Never

 allow anyone to operate the dryer without giving him/her proper instructions. 

• 

Never

 make any alterations to safety parts. 

• 

Never

 strike or use excessive force on internal parts. 

• 

Never

 touch any part of the cooling circuit when the machine is running. They are very hot! 

• 

Never

 drain the condensate directly into the sewage system... 

request PSB-General Air oil/water separator information

 

 
 

All installation, use and maintenance operations must be perfomed according to the instructions detailed in this manual.  All 

dryer maintenance should only be performed by qualified personnel taking the proper safety precautions. 

 
 

2.0  MACHINE UNPACKING AND HANDLING 

 

2.1 Unpacking  and  Handling 

 
The dryer is shipped on a wooden skid and packaged in a protective cardboard carton with banding straps.  The package must 
always be lifted from the bottom and must be kept in an upright position at all times.   Unpack the dryer by cutting straps (always 
wear safety gloves and eye protection and cut either with scissors or cutting nippers), removing the carton from the top and moving 
the dryer from the wooden pallet to the chosen position. 
 

2.2 Package Disposal 

 
It is recommended that the packaging materials be retained at least thoughout the warranty period.  Should the dryer need to be 
transported for service, the original packaging will allow for easier and safer shipping. 
 

2.3 Returned Equipment 
 

• 

Repack the dryer in its original carton or with one of the same dimensions. 

• 

The dryer must be kept vertical and packed as supplied from the manufacturer. 

• 

Do not transport the dryer without proper packing, shipment damage remains the responsibility of the sender. 

 
 

Materials returned without proper packing and authorization documents will not be accepted. 

Summary of Contents for GLACIER G5C 0018

Page 1: ...uctions 2 0 MACHINE UNPACKING AND HANDLING 3 2 1 Unpacking and handling 2 2 Package disposal 2 3 Returned Equipment 3 0 SET UP 3 1 Positioning 4 3 2 Installation 3 3 Filling the thermal mass reservoir...

Page 2: ...ansportation costs associated with factory repair of equipment are the sole responsibility of the owner 1 4 Standard Equipment Refrigerated air drying circuit with economizing heat exchanger condensat...

Page 3: ...he power cable is faulty or the connection is not safe Never allow anyone to operate the dryer without giving him her proper instructions Never make any alterations to safety parts Never strike or use...

Page 4: ...ure that line power agrees with the unit data plate and the service complies with local electrical codes Always include a fused safety switch in the line power supply refer to data plate amperage for...

Page 5: ...nnually Check compressor electrical current draw against amperage listed on the data plate Remove power from the dryer and clean condenser finned surfaces with compressed air jet 5 0 EQUIPMENT DATA Mo...

Page 6: ...PSB INDUSTRIES INC General Air Division 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 www PSBINDUSTRIES com psb genair net 6 16 Cod 710 062 01 00 Rev 08 02 05 02...

Page 7: ...the set point value when pressed during normal operation Stores all changes when pressed after changing set point DOWN Decreases the displayed value when pressed during set point programming see fact...

Page 8: ...y is higher than preset value High compressed air inlet temperature High compressed air flow High ambient air temperature Fouled refrigerant condenser Low refrigerant charge Faulty refrigerant compres...

Page 9: ...3651 Fax 814 454 3492 www PSBINDUSTRIES com psb genair net 9 16 Cod 710 062 01 00 Rev 08 02 05 02 Fan doesn t start and or stop Faulty fan thermostat or pressostat Low refrigerant charge Low load with...

Page 10: ...le so the trap discharges only liquid and no air is wasted regardless of load At start up purge any air from the trap s inlet connection by pushing the TEST button several times The factory installed...

Page 11: ...2 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 www PSBINDUSTRIES com psb genair net 11 16 Cod 710 062 01 00 Rev 08 02 05 02 9 0 DIMENSIONAL DATA MODEL G5C 50 THRU 100 M...

Page 12: ...ompressor 8 Refrigerant Filter Dryer 2 Condenser 9 DX Solenoid Valve 3 Fan 10 Fan Pressure Switch 4 Air to Air Economizer 11 Refrig High Pressure Switch 5 Evaporator 12 Condensate Separator 6 Zero Los...

Page 13: ...ision 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 www PSBINDUSTRIES com psb genair net 13 16 Cod 710 062 01 00 Rev 08 02 05 02 G5C 100 115 1 60 Cod 714 001 01 00...

Page 14: ...vision 1202 West 12th Street Erie PA 16501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 www PSBINDUSTRIES com psb genair net 14 16 Cod 710 062 01 00 Rev 08 02 05 02 G5C 150 230 1 60 Cod 714 003 01 00...

Page 15: ...54 3492 www PSBINDUSTRIES com psb genair net 15 16 Cod 710 062 01 00 Rev 08 02 05 02 G5C 200 250 230 1 60 ELECTRIC WIRING DIAGRAM Cod 714 002 01 00 Rev 05 29 04 02 G5C 200 250 230 1 60 TERMINAL BLOCK...

Page 16: ...501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 www PSBINDUSTRIES com psb genair net 16 16 Cod 710 062 01 00 Rev 08 02 05 02 G5C 250 460 3 60 POWER WIRING DIAGRAM Cod 714 003 02 00 Rev 03 02 05 02 G...

Page 17: ...6501 G5C Dryers Phone 814 45 3651 Fax 814 454 3492 www PSBINDUSTRIES com psb genair net 17 16 Cod 710 062 01 00 Rev 08 02 05 02 G5C 250 460 3 60 TERMINAL BLOCK DIAGRAM Cod 714 003 02 00 Rev 03 02 05 0...

Page 18: ...Cod 710 062 01 00 Rev 08 02 05 02 G5C 250 460 3 60 PARTS LIST Cod 714 003 02 00 Rev 03 02 05 02 12 0 SYSTEM INSTALLATION LAYOUT DIAGRAM 1 Air Compressor 2 Aftercooler 3 Condensate Separator 4 Receiver...

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