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Translation of the Original Operating

Instructions

Contents:

1

Scroll Saw DS 460: ……………………………………………12

2

General Safety Information ……………………………………12

3

Legend (Fig. 1) …………………………………………………13

4

Description of the Machine (see also fig. 1a and 1b) ………13

5

Technical Data: …………………………………………………13

6

Installation and Commissioning of the Saw …………………14

6.1

Unpacking (Fig. 2a and 2b): …………………………………14

6.2

Installing the Saw ………………………………………………14

6.3

Adjusting the Angle Display (Fig. 3): …………………………14

6.4

Assembling the Air Nozzle (Fig. 4): …………………………14

6.5

Connecting the Vacuum Cleaner (Fig. 5):……………………14

6.6

Saw Blades ……………………………………………………14

6.6.1

Clamping and Changing the Saw Blade ……………………14

6.6.1.1 Pushing the Saw Table Back or into the

Working Position (Fig. 6) ………………………………………14

6.6.1.2 Saw Blades with Flat Ends

(Hand and Fret Saw Blades) (Fig. 7a and 7b): ……………15

6.6.2

Swa Blades with Pin Ends (Fig. 8): …………………………15

6.6.3

Fine Setting of the Correct Saw Tension (Fig. 9): …………15

7

Working with the Saw: …………………………………………15

7.1

General Information for Working with the Scroll Saw ………15

7.1.1

Choice of Saw Blade …………………………………………15

7.1.2

Selecting the Speed: …………………………………………16

7.1.3

Possible Causes of Broken Saw Blades: ……………………16

7.2

Sawing (Fig. 10) ………………………………………………16

7.2.1

Inside Cuts (Fig. 11) ……………………………………………16

7.2.2

Mitre Cuts (Fig. 2b) ……………………………………………16

7.2.2.1 Setting the Mitre Angle…………………………………………16
7.2.2.2 Fine Setting (Fig. 2b) …………………………………………16
7.2.2.3 Setting the saw blade stroke (fig. 12 a and 12 b) …………16
8

Maintenance and Repairs ……………………………………17

9

Cleaning and Care: ……………………………………………17

10

Disposal …………………………………………………………17

11

CE Declaration: …………………………………………………17

12

Spare Parts List…………………………………………………78

13

Exploded Drawing………………………………………………79

1 Scroll Saw DS 460:

Dear customer!

The use of these instructions

• makes it easier to become acquainted with the device,

• prevents malfunctions due to improper handling, and

• increases the service life of your device.

Always keep these instructions close to hand.

Only operate this device with exact knowledge of it and comply with the

instructions.

PROXXON will not be liable for the safe function of the device for:

• handling that does not comply with the usual intended use,

• other application uses that are not stated in the instructions,

• disregard of the safety regulations,

You will not have any warranty claims for:

• operating errors,

• lack of maintenance.

For your safety, please comply with the safety regulations without fail.

Only use original PROXXON spare parts.

All rights reserved for further developments in the course of technical

progress. We wish you much success with the device.

2 General Safety Information

CAUTION! When using electric power tools, the following safety

measures must be observed for protection from electric shock,

risk of injury, and fire hazards.

Read and take note of all these instructions before you start up

the product. Keep these safety instructions in a safe place.

Safe working

Always keep your working area tidy.

1. Disorder in the working area can lead to accidents.

Take account of surrounding influences.

1. Do not expose tools to the rain.
2. Do not use tools in damp or wet surroundings.
3. Ensure that the lighting is good.
4. Do not use tools in the vicinity of combustible liquids or gases.

Protect yourself from electric shocks.

1. Avoid body parts from coming into contact with earthed parts.

Keep other people away.

1. Do not let other people, especially children, touch the tool or the

cable. Keep them well away from the working area.

Keep unused tools in a safe place.

1. Unused equipment should be kept in a dry, closed location out of

the reach of children.

Do not overload your tool.

1. You will be able to work better and safer within the given power

range.

Always use the correct tool.

1. Do not use low power machines for heavy work.
2. Do not use tools for purposes for which they were not designed. For

example do not use manually-operated circular saws for cutting

branches or firewood.

Wear suitable working clothing.

1. Do not wear loose clothing or jewellery, they can get caught up by

moving parts.

2. When working in the open air we recommend the use of non-slip

footwear.

3. Wear a hair net if you have long hair.

Use the protective equipment.

1. Wear safety glasses.
2. Wear a breathing mask when carrying out dust-generating work.

Connect to the dust extraction equipment.

1. If connections are available to dust extraction and collection equip-

ment, make sure that they are properly connected and used.

Do not use the cable for purposes for which it was not designed.

1. Do not use the cable to pull the plug out of its socket. Protect the

cable from heat, oil and sharp edges.

Secure the tool.

1. Use the clamping fixture or a vice to hold the tool tightly. It is thus

held more safely than with your hand.

Avoid abnormal postures.

1. Ensure that you are standing safely and always maintain your bal-

ance.

Take great care of your tools.

1. Keep the tools sharp and clean so as to be able to work better and

safer.

2. Follow the maintenance instructions and the advice about tool

changing.

12

GB

Summary of Contents for DS 460

Page 1: ...DS 460 Manual ...

Page 2: ...17 18 6 21 7 19 3 11 10 11 2 20 8 13 22 23 14 15 3 16 12 3 14 15 22 13 26 27 5 4 28 23 22 9 24 8 25 15 0 3 0 45 4 1 2 3 o 5 5 5 2 4 3 1 1 3 2 2 1 3 Fig 1a Fig 3 Fig 6 Fig 4 Fig 5 Fig 1b Fig 2a Fig 2b 10 11 ...

Page 3: ... 1 Fig 9 2 6 7 5 1 3 3 2 1 5 4 1 3 4 5 2 Fig 10 Fig 11 Fig 7b Fig 7a 1 4 5 7 2 3 6 Fig 8 7 6 4 3 2 1 1 7 5 6 Fig 12a Fig 12b ...

Page 4: ...UTION When using electric power tools the following safety measures must be observed for protection from electric shock risk of injury and fire hazards Read and take note of all these instructions before you start up the product Keep these safety instructions in a safe place Safe working Always keep your working area tidy 1 Disorder in the working area can lead to accidents Take account of surroun...

Page 5: ... 18 Saw arm bottom 19 Recesses for the slide blocks 20 Lock lever 21 Clamping screw for lock lever 22 T handle key 23 Hose 24 Clamping screw for air nozzle alignment 25 Dust suction connection 26 Arm for saw blade guard 27 Clamping screw for saw blade guard 28 Saw blade guard 4 Description of the Machine see also fig 1a and 1b The PROXXON scroll saw is a very sturdy ruggedly designed but nev erthe...

Page 6: ... certain concentrations can generate an explosive mixture in the air 1 Push the rubber connector 1 onto the connecting piece 2 2 Push the vacuum cleaner hose 3 onto the rubber connector 1 3 Switch on the vacuum cleaner before sawing so that the sawdust is sucked off and the suction device is not blocked Another small tip When using the Proxxon CW matic vacuum cleaner manual switching on and off is...

Page 7: ...tion is shown in fig 10 The operator must move the workpiece carefully for this N B Scroll saws are usually operated without a longitudinal stop because the saw blade wanders when it is guided by force against a stop especially in the grain of wood Please note that the saw blade only saws in the downward movement in the direction in which the teeth are facing For good results please note the follo...

Page 8: ...pin end from the top saw blade holder 3 or 4 clamp the sliding block with the knurled screw 4 loosen the nut 5 and remove the saw blade 5 Push the saw blade through the hole in the workpiece and reattach the sliding block or pin end or insert the saw blade in the sliding block and reclamp with the nut 5 Loosen knurled screw 4 Caution Please note that the knurled screw 4 must alsways be loosened in...

Page 9: ... cleaning agents containing alcohol e g petrol cleaning alcohols etc should be avoided since these can attack the plastic parts It is best to apply a drop of machine oil to moving parts occasionally The arm bearings and the sliding rotating axis of the saw table should be oiled at regular intervals 10 Disposal Please do not dispose of this machine in household refuse The machine contains materials...

Page 10: ...78 Spare Parts List PROXXON DS460 ET Nr Description ET Nr Description ...

Page 11: ...8 47 45 51 49 42 41 43 4 69 76 78 79 80 83 81 84 5 8 7 64 65 50 52 1 93 6 88 86 20 12 13 91 9 87 82 31 75 73 71 72 21 85 56 17 16 18 16 10 70 66 90 89 62 68 67 92 34 35 37 36 54 15 19 11 14 74 77 2 94 95 99 101 102 22 23 106 107 108 110 111 112 109 ...

Page 12: ...y the dealer is responsible for handling all legal warranty claims which refer exclusively to material and manufacturer error Improper use such as capacity overload damage due to outside influences and normal wear are excluded from the warranty You will find further notes for each country regarding Service and Spare Parts Management at www proxxon com Art Nr 27094 99 Rev 03 2013 ...

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