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MODULE LEVEL

Ultralight SV1

101.670

SERVICE MANUAL

Proxima ASA

CONFIDENTIAL

3

3  SCOPE

This document describes the assembly of the SVGA LCD Projector unit at module level detail, and serves as
a guide for the replacement of such elements when the unit needs servicing. The document does not assist
in repairing the elements themselves (such as replacing individual components on the electronic circuit
boards).

The information contained in this document may be subject to change without prior notice.

4  MODULE LEVEL SERVICE AGREEMENT

Only the primary customer named in the Module level service Agreement may carry out the repairs detailed in
this document.

Any unauthorised repair that is performed outside the scope of this document will violate
any warranties and could potentially damage the unit.

5  ASSOCIATED DOCUMENTATION

For Sparepart & Accessory overview, please refer to the ASK web-page.

Summary of Contents for Ultralight SV1

Page 1: ...Technical Support Proxima ASA Horsterweg 24 6191 RX Beek The Netherlands Tel 31 43 358 5210 Fax 31 43 358 5202 Ultralight SV1 MODULE LEVEL SERVICE MANUAL ...

Page 2: ...DELINES 4 6 2 PROTECTIVE CLOTHING 4 6 3 TOOLS 4 7 TROUBLESHOOTING 5 7 1 WORK PROCEDURES 8 7 1 1 GENERAL PROCEDURES 8 7 1 2 REPLACEMENT OF MECHANICAL AND ELECTRONIC PARTS 9 8 WIRING CONNECTION DIAGRAM TOP AND BOTTOM CABINET 12 2 REVISION HISTORY 18 03 99 HM Draft of Module level service Manual for SVGA LCD PROJECTOR 08 06 99 HM Draft with referance to new SPP structure 21 06 99 HM Release of revisi...

Page 3: ...eplacing individual components on the electronic circuit boards The information contained in this document may be subject to change without prior notice 4 MODULE LEVEL SERVICE AGREEMENT Only the primary customer named in the Module level service Agreement may carry out the repairs detailed in this document Any unauthorised repair that is performed outside the scope of this document will violate an...

Page 4: ...e interior of the projector becomes hot during operation Do not under any circumstances operate the lamp whilst the housing is open as there is a risk of permanent injury due to contact with high voltage elements explosion of the glass lamp bulb or exposure to high levels of UV radiation The UHP lamp used is high voltage when starting and high pressure when operating 6 2 PROTECTIVE CLOTHING The fo...

Page 5: ...oller 2 Replace defective main PCB controller and engine considered one part 3 Replace defective engine and PCB controller considered one part Lamp does not start up LEDs are lighted on top panel fans run Loss of lamp power 1 Defective lamp 2 Loss of enable signal to lamp power supply 6 from main PCB controller 3 Defective main PCB controller 4 Lamp power 6 ballast unit defective 5 Defective mains...

Page 6: ...defective lamp 5 Replace defective PCB controller and engine Red green or blue colours are misaligned in image LCD modules misaligned in Polysilicone engine Centre of coinciding pixels may be up to 1 5 pixels width apart gap of 0 5 pixels between This is still inside optical specification Line of pixels in different color crossing the image hor vert Defective line of pixels in LCD module of the Po...

Page 7: ...ain PCB controller 6 Lamp power supply 6 ballast unit defective 1 Replace defective main fan fanhouse complete or remove obstructing object 2 Clean replace dustfilter 3 Replace defective lamp 4 Replace fanhouse with fans and thermo switch 5 Replace defective main PCB controller and engine 6 Replace defective lamp power supply Image is flickering or appears to be unstable in light intensity Lamp li...

Page 8: ...ear Remove the zoom and focus rings as described in section 7 1 2 Carefully lift the housing top off the unit and disconnect the speaker connectors at the front of the main PCB 5 min Reassembling the unit This is assumed to be the necessary stages of any of the procedures below performed in the reverse order and finally the reverse of the Opening the unit procedure above No further instructions wi...

Page 9: ...ge the engine permanently ZOOM FOCUS RINGS Take hold of the focus ring between your thumb and index finger Apply pressure and pull wriggle the ring off the projector lens If this is not sucessful try moving your grip Remove the housing top as described previously To remove the zoom lens turn the rear end of the projector towards you Place your thumbs behind the zoom ring on each side of the lens a...

Page 10: ... the main PCB controller and remove rear cover with fan by unscrewing the single nutwasher Replace the main PCB controller and remount in reverse order POLYSILICONE ENGINE Neither the Polysilicone engine nor the main PCB controller are not available as spare parts If malfunction please return the complete engine including the main PCB controller for repair Remove the main PCB controller as seen ab...

Page 11: ...ilicon engine as described above Disconnect the snap on DC connector from the lamp power supply Free the ignitor cables from the plastic guides in the housing bottom See separate section Lift the lamp power supply 6 out of the housing bottom Replace and mount in reverse order making sure that the lamp power supply enters the designated slots in the housing bottom 15 min LAMP ASSEMBLY Use only orig...

Page 12: ...MODULE LEVEL Ultralight SV1 101 670 SERVICE MANUAL Proxima ASA CONFIDENTIAL 12 8 WIRING CONNECTION DIAGRAM TOP AND BOTTOM CABINET ...

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