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Installation

Installation

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Version 1.0 

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| 30 | 

Version 1.0 

Handling Precautions
ALWAYS:

NEVER:

• 

Keep hoist in good condition and make sure chain is lubricated and free to operate.

• 

Make sure electrical connection is grounded.

• 

Make smooth movements; avoid sudden changes of directions.

• 

Check functions of hoist and trolley without any load before operation.

• 

De-energize equipment after using it to avoid unintentional operation.

• 

Keep everyone a distance of at least 1.5 times the length of chain. If load falls it can cause serious injuries and 

death.

• 

Make sure no one is beneath load.

• 

Use pulleys or other accessories that are not specifically approved for relevant hoist model.

• 

Hoist load with tip of hook.

• 

Hoist load which is not vertical to hook.

• 

Use hoist to pull or drag load.

• 

Exceed maximum capacity of hoist.

Recommended Operation

1. 

Press          button lowering unloaded hook down until limit spring touches limit switch. Be sure hoist stops auto-

matically before totally compressing spring.

2. 

Press          button hoisting unloaded hook up until limit spring touches limit switch. Be sure hoist stops auto-

matically before totally compressing spring.

3. 

Test correct function of emergency stop button. When pressing button        ,           press emergency stop button. 

Ensure hoist stops immediately after pressing emergency stop switch. Hoist should not start again if any other 
movement button is activated.

4. 

Rotate emergency stop switch clockwise to original position. When it bounces back, hoist can be started again. 

If any of the above tests fail, unit must remain out of service, lockout/tagout power and request maintenance autho-
rized personnel to check circuit layout for automatic locking emergency stop switch.

5. 

Check lubricating condition of load chain (load chain has been lubricated before delivery, but could be dried in 

transportation). Apply lubricant into chain bag to protect load chain.

6. 

6. Check direction of chain eyes. All welding points should be same direction. Hoist cannot be operated prop-

erly unless all welding chain eyes are in same line.

• 

Position hoist in vertical position to load. Before moving trolley, make sure path of hook is free from any 

obstacle.

• 

Lower hook near master link to hoist load and make final adjustments to secure a 90º vertical lift operation 

without any lateral deviation. Improper life angle may cause swinging of load.

• 

Attach hook to load link and make sure there are no people in working area. Check that no loose items can 

fall from load.

• 

Begin by hoisting load two inches and stop. Check brakes are fully operational and load doesn’t lower while 

stopped. Also check load is balanced and secured. Load may have changed shape or center of gravity when 
suspended.

• 

To reach a desired position, movements must be smooth and continuous. Repeatedly pressing buttons may 

heat up motor and damage equipment.

• 

Avoid sudden directions changes. These movements may damage equipment, prematurely wear down 

brakes and cause accidents.

7. 

Avoid any obstacle when hoisting or traveling load.

8. 

Start movement of trolley and check there is no swinging of load and no obstacles in path. Stop movement 

and make necessary adjustments if one of these conditions is present.

9. 

Once desired position is reached, slowly stop trolley. Position load completely vertical to desired spot 

where load will be lowered.

10. 

Gradually lower load until it is secured on resting surface. Avoid hitting surface at high speed. If necessary, 

stop movement before reaching surface and gradually lower to land load.

If hoist model has double dual/speed capabilities, always start with slower speed to avoid sud-
den accelerations. Decelerate before completing a stop.

WARNING:

NEVER leave load suspended without attention of the hoist operator!

DANGER:

ELECTRICAL AND VOLTAGE SELECTION

Available voltages 3 phase 220V 60HZ , 380V 50HZ and 440V 60HZ
Before switching voltage!

Summary of Contents for PWH

Page 1: ...PWH Powered Electric Chain Hoist User s Manual Manual de usuario Safety Warnings Advertencias de Seguridad...

Page 2: ...e corresponding manual 3 Any assistance provided by Prowinch LLC in the selec tion of the equipment the capacities and characteristics re quired by the clients is delivered free of charge and based on...

Page 3: ...ric Chain Hoist 20 ft G80 Chain M3 H2 220 240V 1 Ton Electric Chain Hoist Power Trolley 20 ft G80 Chain M3 H2 220 240V Wireless 1 Ton Electric Chain Hoist 20 ft G80 Chain M3 H2 220 240V 1 Ton Electric...

Page 4: ...aution warning and danger Attention to these areas ensures safety of operator Safety Precautions This symbol indicates a dangerous sit uation which if not avoided may cause minor or moderate wounds It...

Page 5: ...sport people or lift or support loads over people Walk over chain Operate electric chain hoist with twisted kinked damaged or worn load chain Use load chain as a sling around load Operate a hoist if I...

Page 6: ...ect and main tain your hoist 8 Always check correct hoist installation before use 9 Do not leave the load suspended for long periods of time It may cause deformation of the component or cause an acci...

Page 7: ...ety Precautions Version 1 0 13 12 Version 1 0 Hanging Pendant Control Hanging Pendant Control Do not install the pendant control cable without the strain relief cable steel cord Make sure to connect b...

Page 8: ...ke as soon as the electric power is cut off Thus the braking safety while loading is guaranted Light aluminum alloy shell light but hard The cooling fin is specially designed to en sure quick heat dis...

Page 9: ...dity exceed range of Specification Chart Our hoists are designed to lift up and down under common atmospheric and working conditions Guarantee of service life and safety for Prowinch Electric Chain Ho...

Page 10: ...00 185 5 400 291 54 142 231 nov 21 0 75 1 5 100 220 7 5 400 291 54 142 231 nov 21 0 75 1 8 100 225 10 500 370 70 142 231 nov 21 0 75 2 0 150 255 LOAD LEVEL DEFINITION CUBIC VALUE AVERAGE DAILY OPERATI...

Page 11: ...Recommendations Capacity ton A B D E R T Speed 50HZ m min Motor Kw Min Radius of turn Beam Range 1 325 230 31 32 142 231 nov 21 0 4 0 8 52 145 2 375 245 31 44 142 231 nov 21 0 4 0 9 82 185 3 400 250 3...

Page 12: ...tom block rollover of dou ble chain models Adequate supply of oil ITEMS INSPECTION METHODS STANDARDS Resolutions to Deviations Marks such as name plates labels etc Visual check Proceed with cleaning...

Page 13: ...mensions Replace chain spring CHAIN Length Of Spring Standard 6 3 145 140 7 1 145 140 10 0 135 129 11 2 160 152 Attrition and opening of the hook Deformation damage and corrosion Visual check No remar...

Page 14: ...ed in this User Manual to supply power to hoist Never bypass limit switches remove limit switch stops or alter limit switch devices Check the electric installation and wire gauge selection at www prow...

Page 15: ...operation of hoist requires an operator who displays caution and good judgment The operator must be fully alert focused and aware of surroundings Job must be strictly carried out under the good pract...

Page 16: ...Apply lubricant into chain bag to protect load chain 6 6 Check direction of chain eyes All welding points should be same direction Hoist cannot be operated prop erly unless all welding chain eyes are...

Page 17: ...wiring diagram for single speed 2 4 directions wiring diagram for single speed 3 6 directions wiring diagram for single speed 4 2 directions wiring diagram for double speeds 5 4 directions wiring diag...

Page 18: ...ed personnel Return of the product with a copy of proof of purchase to PROWINCH freight prepaid and insured are required for this warranty to be effective If more than one year has elapsed from purcha...

Page 19: ...ems Remarks Does not move horizontally Rail declining Trolley movement Electric trolley manual trolley Inclined pull wheel is lifting Trolley movement Electric trolley manual trolley Gear occlusion pr...

Page 20: ...Voltage drop Feed cable Movement does not correspond with switch button Movement did not correspond with switch button Motor wires connected Motor Connection error Internal wiring Push button switch S...

Page 21: ...tor if value is infinite Leading wire break in assembly Change motor coil Vibration drop Avoid excessive bumping Motor Condition Reason Action Cause Correction No operation Braking coil burning Measur...

Page 22: ...r if wire Vibration drop Avoid excessive bumping in usage Inside Wiring Transformer Condition Reason Action Cause Correction Non stop activation Junction welding burn out Change contactor if continuou...

Page 23: ...Reference wiring diagram If limit switch cable is properly connected it is inversely connected Swap 2 wire power cords Wiring error Properly connect wire power cords as per wiring diagram Operation co...

Page 24: ...sted Apply lubricating oil regu larly Exposure to water Use in dry places Influenced by seawater or chemical agent Inform us if used in special circumstances to safeguard range Load chain fractured Re...

Page 25: ...tween wheel and gear Interference from out side material Check regularly Abnormal sound Improper adjustment circle Confirm adjustment circle number and insert position Insufficient confirma tion Insta...

Page 26: ...t 6m Motor Power kW 0 65 kW Voltage V 220 240V 50 60Hz 1 Phase Motor Speed RPM 4 4 8 8 Insulation Grade Grade F Chain Type Grade G80 Chain Dimensions mm 8x24 mm 8x24 mm 8x24 mm Chain Falls U 2 Chain L...

Page 27: ...65 kW 0 65 kW 0 65 kW Voltage V 24V Motor Speed RPM 4 4 8 Insulation Grade Grade F Chain Type Grade G80 Chain Dimensions mm 8x24 mm 8x24 mm 8x24 mm Chain Falls U 2 Chain Length Ft 40 ft 12 m Operation...

Page 28: ...t 6 m 20 ft 6 m 20 ft 6 m 20 ft 6 m Motor Power kW 0 65 kW 0 65 kW 0 65 kW 0 65 kW Voltage V 220 240V 50 60Hz 1 Phase Motor Speed RPM 4 4 8 8 Insulation Grade Grade F Chain Type Grade G80 Chain Dimens...

Page 29: ...6 m 20 ft 6 m Motor Power ft 0 65 kW Voltage V 110 60 hz Motor Speed RPM 4 4 8 Insulation Grade Grade F Chain Type Grade G80 Chain Dimensions mm 8 x 24 Chain Falls U 1 Chain Length Ft 20 Operation Te...

Page 30: ...dant Control 12 SPECIFICATIONS 14 Advantages 16 Oil and lubricant recommendations 20 Inspection and maintenance 21 Installation Process 26 Unpacking 27 Handling precautions 29 Warranty 35 Troubleshoot...

Page 31: ...e C V Vicente Guerrero No 403 Col San Miguel Apodaca Nuevo Leon Mexico C P 66649 52 81 8244 1351 PROWINCH COLOMBIA SAS www prowinch co Cl 163a 20 28 Bogot Colombia 57 1 7034035 PROVEEDORA INDUSTRIAL Y...

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