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Maintenance Program 

 
 

 The 

HG-1 

is

 

made of durable materials and has been factory tested to assure proper function and reliability.  It is 

designed in a way to allow easy replacement of parts both mechanical and electrical if the need should ever arise.  
If you are a new owner of an 

HG-1 

system, three important things need to be done to assure prompt service 

under the warranty: 

 

1.  Fill out and fax or mail to us your Product Warranty Registration Card along with a copy of 

your sales receipt (proof of purchase). 

2.  Your system needs to be set up properly according to the assembly manual. 
3.  Follow user instructions on how to properly use the system. 

 

 

 
Note:   

The 

HG-1 

is

 

recommended for climate-controlled environments.  Outdoor use is not 

recommended and will void the warranty.   
Carefully inspect machine before each use to determine that it is free from defects. 
 

Do 

NOT 

use the machine if you find: 

 

1.  A loose, broken or frayed power cord – (needs to be replaced) 
 
2.  Any broken, cracked, torn, frayed or defective part of the machine – (needs to be replaced) 
 
3.  Loose bolts or fasteners. Check all fasteners to make sure none have loosened with use.  

Tighten any loose fasteners. 

 
4.  Pulleys sticking or Cables binding. Check for free movement of all cable and pulleys.   

                          Adjust or replace if necessary. 

 

Lubrication: 

Lubricate the Internal Locking Blocks periodically by spraying a standard silicone lubricant (found in hardware 
stores) into the top of the # 7 & 10 Locking Upright Posts in the inside corners of the tube. Do not over lubricate.  

 

Warning:

 Never perform any maintenance on the unit while the power supply 

is plugged into the wall.

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for HG-1

Page 1: ...ents Assembly Instructions 2 12 Use and Operation of Your PROSPOTfitness Product 13 15 Periodic Maintenance of your PROSPOTfitness Product 15 Parts List 16 Trouble Shooting 17 18 Warranty Contact Information 19 Shown with optional FHL 200 Serial Number 18607D00175HG1 1 ...

Page 2: ...Adjustable wrench Metric Socket Set Philips Screw Driver Pliers Scissors and or Razor knife Floor Padding such as cardboard to avoid scratching your floor during assembly Carefully remove parts from packaging A good pair of scissors will be helpful in separating the parts from one another while removing them from the cartons Be careful not to cut or damage parts with scissors or razor knife Remove...

Page 3: ...ocknuts 49 on each side Check to make no wires are cut or crushed when installing Locking Posts Do not fully tighten bolts at this time 6 Now as shown in Diagrams 1 2 now place the Middle Side Upright Post 13 on top of the Right Left Base Rails 1 2 align with the predrilled holes of the pre threaded tabs and secure with four bolts 54 four washers 50 on each side Do not fully tighten bolts at this ...

Page 4: ... of the Locking Post Wire Harness 75 into the socket connection on the Rear Cable Knuckles 35 36 on each side Next plug in the 3 lead pin connector on the Locking Post Wire Harness 75 into the Cross Brace wire Harness 80 on each side 16 Now according to Diagrams 1 2 7 plug in the Neon Cross Brace Wire Harness 76 into the Neon Wire Harness 77 on each side Next plug Neon Lights 81 82 into the Neon W...

Page 5: ... According to Diagram 4 check for proper cable runs over pulleys and Cable Keepers are installed not over tightened Make sure all wire harnesses are plugged together correctly Step 3 FINAL ASSEMBLY 1 Now according to Diagram 2 install the Left Locking Post Cover 12 using four Machine Screws 64 and four Washers 65 Make sure Cover goes over the tabs for machine screws but goes between plates on top ...

Page 6: ...HG 1 Diagram 1 6 ...

Page 7: ...HG 1 Diagram 2 7 ...

Page 8: ...HG 1 Diagram 3 Rear View 8 ...

Page 9: ...HG 1 Diagram 4 Cable Runs Weight Bar 9 ...

Page 10: ...HG 1 Diagram 5 Assembled View 10 ...

Page 11: ...HG 1 Diagram 6 Detail of Weight Bar 11 ...

Page 12: ...HG 1 Diagram 7 Detail Wiring for Neon Lighting 12 ...

Page 13: ... dizziness or shortness of breath and consult your physician 3 Keep small children and others at a safe distance from all moving parts The up and down movement of the weights can be dangerous Never allow your fingers toes hair other body parts or loose clothing to come near weights while they are in motion Never attempt to exercise with more weight than you are physically able to handle Prior to e...

Page 14: ...ell as a secondary locking backup The Spot Block Plates can also be used as a training aid by limiting barbell movement when exercising To position the Spot Block Plates 1 Place the barbell into the lowest position for the exercise you will be performing To move the Spot Blocks Plates remove by grabbing handles and lifting up You will see the top hook and stop pin that goes in the holes Place the ...

Page 15: ...nvironments Outdoor use is not recommended and will void the warranty Carefully inspect machine before each use to determine that it is free from defects Do NOT use the machine if you find 1 A loose broken or frayed power cord needs to be replaced 2 Any broken cracked torn frayed or defective part of the machine needs to be replaced 3 Loose bolts or fasteners Check all fasteners to make sure none ...

Page 16: ...Socket Head Cap Sleeve M5 20 8 23 Pulley Retaining Pin L Block 2 70 Flat Washer M3 8 24 Large Double Groove Pulley 4 71 Pan Cross Head M3 10 8 25 Small Double Groove Pulley 2 72 Flat Washer M4 4 26 Right Weight Bar Support Bracket 1 73 Pan Cross Head Bolt M4x10 mm 2 27 Left Weight Bar Support Bracket 1 74 Hex Nut M4 2 28 Right Side Weight Plate Holder 3 75 Locking Post Wire Harness 2 29 Left Side ...

Page 17: ... functioning of wall receptacle Test plug for power a If bad find new 110V AC power supply b Check surge suppressor plug strip for proper function 2 Check wall transformer connection to Electronic Box Should not be bent or loose a If bad replace Electronic Box 3 Check for green flashing light the indication power to Electronic Box a If no green light test 12V Wall Adapter for 12 17 volts output If...

Page 18: ...gger Sensor and test for 10 12 volts at Solenoid connection a If it reads10 12 volts then replace Solenoid b If no voltage then check Wire Harness for defective wire Continuity test c If Wire Harness is good the replace Electronic Box Symptom Sensor Rod on Weight bar keeps popping up Solution 1 Remove Sensor Collar and Sensor Rod 2 Straighten any bends If too bent up replace 3 Before reinstalling ...

Page 19: ...If you have any questions about performance under this limited warranty please write us at PROSPOTfitness Inc Attn Warranty Service 2000 Newpoint Pl Pkwy Suite E Lawrenceville GA 30043 Office 770 446 9299 Fax 770 446 7213 Contacting ProSpot Fitness Technical Support Our Service Department can be reached M F 9 5 pm EST Or e mail us support prospotfitness com If ordering replacement parts please ref...

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