ProMinent Sigma/ 1 S1Ba Operating Instructions Manual Download Page 12

Page 12

Pr

o

Minent

®

Dulcodes UV-Desinfektionsanlage

NOTICE

• Set stroke length only with pump in operation!

IMPORTANT

• The pump must be secured in such a way that no vibrations can occur! The valves

of the liquid end must always be positioned vertically in order to ensure trouble-free
operation!

• The intake and delivery lines must always be arranged such as to ensure connection

at the liquid end free of mechanical stress!

The lines must be secured such that no vibrations can occur!

• Only use the clamping rings and hose sockets intended for the relevant hose

diameter as well as original hoses with the specified hose dimensions and wall
thickness otherwise the stability and durability of the connection will not be
guaranteed!

Avoid reducing hose sizes!

Observe the permissible pressure of the hoses!

• A vent with return to the supply tank is advisable when metering extremely

aggressive or hazardous media!

In addition, a shut-off valve should be provided on the delivery or intake side!

1.3

Notes on maintenance and repair

WARNING

• Only specially trained and authorized persons are permitted to carry out

maintenance on metering pumps and their periphery!

• If hazardous or unknown metering media are used, always flush out the liquid

end first before carrying out any maintenance and repair work!

• When metering hazardous or unknown liquids, always wear safety clothing

(safety goggles, gloves) when working on the liquid end!

• Always depressurize the delivery line first before carrying out any work on the

pump!
Always discharge and flush liquid end!
Observe safety data sheets for metered liquid!

DANGER

• Disconnect power plug or power supply line before opening the plug!

Isolate relay option if applicable!
Check to ensure power is disconnected!
Secure pump while carrying out repairs to ensure it cannot be switched on
unintentionally!

• Pumps for metering radioactive media must not be shipped through standard

channels!

IMPORTANT

The metering pump must be in a cleaned condition with the liquid end flushed if
returned for repair!

Notes on safety of ProMinent

®

 metering pumps

Summary of Contents for Sigma/ 1 S1Ba

Page 1: ...operating instructions are necessary to ensure the ProMinent Sigma 1 S1Ba or S1Ca metering pumps are operated safely and reliably for their intended purpose This product specific Sigma 1 operating ins...

Page 2: ...briefly Stop pump Stop pump start pump start pump P key P Press briefly Start batch in batch operating mode only Confirm entry jump to next menu Cancel error option or continuous display Press for 2...

Page 3: ...og 9 2 f Freq Set Analog 0 2 f Freq Set Analog 0 2 f Freq Set Analog 9 1 i mA Set Analog 0 1 i mA Set Analog 9 1 i mA Set Analog 0 1 i mA Set Analog 2 2 i mA Set Analog 0 2 i mA Set Analog 9 2 i mA Se...

Page 4: ...Set P Set Set Set Calib Set Calib Set Set Set p 44 p 48 p 46 p 47 p 31 p 48 p 48...

Page 5: ...1 L Analog Stop t x e Analog Stop 0 0 2 mA Analog Stop 5 6 Analog Stop 5 6 Manual Stop 5 6 Contact Stop 5 6 Batch Stop 0 8 1 Freq Manual Stop 0 8 1 Freq Contact Stop 6 5 3 N Stop Contact 0 8 1 Freq Ba...

Page 6: ...nstructions for ProMinent Sigma 1 S1Ba S1Ca ProMinent Dosiertechnik GmbH 2002 ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 69123 Heidelberg P O Box 101760 69007 Heidelberg Germany info promi...

Page 7: ...erflow valve with bleeder function 18 2 2 6 Diaphragm rupture sensor 20 3 Technical data 23 3 1 Technical data Sigma 1 23 3 1 1 Capacity data 23 3 1 2 Dimensions Sigma 1 25 3 1 3 Dimensions Sigma 1 wi...

Page 8: ...ode BATCH menu 47 7 5 Settings for programmable functions SET menu 47 7 5 1 Settings for calibration function CALIB menu 47 7 5 2 Setting for auxiliary frequency function AUX menue 48 7 5 3 Settings f...

Page 9: ...sert 4 Union nut and stainless steel insert 7 Union nut and PVDF hose nozzle 8 Union nut and stainless steel hose nozzle Version 0 With ProMinent logo standard 1 Without ProMinent logo Electrical powe...

Page 10: ...1 4301 0 1 bar 4 With relief valve Viton seal no valve spring 5 With relief valve Viton seal with valve spring Hydraulic connection 0 Standard threaded connector according to technical data 1 Union nu...

Page 11: ...ructions manual and the General operating instructions manual for ProMinent motor driven metering pumps and hydraulic accessoires on assembly installation and maintenance 1 2 Notes on installation sta...

Page 12: ...ve should be provided on the delivery or intake side 1 3 Notes on maintenance and repair WARNING Only specially trained and authorized persons are permitted to carry out maintenance on metering pumps...

Page 13: ...be quoted when making any enquiries as they enable distinct identification of the type of metering pump 2 2 Design Functional description 2 2 1 Functional description drive The ProMinent Sigma 1 diaph...

Page 14: ...quency should be selected to achieve good mixing properties 2 2 2 Stroke movement Set stroke length dependent on the required delivery capacity Product description S1Ba S1Ca Fig 5 75 30 Fig 4 Delivery...

Page 15: ...17 Q l h 0 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 0 0 2 0 4 0 6 0 8 0 10 0 12 0 S1Ba10050 S1Ba12035 S1Ba12017 Q l h 0 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 0 10 20 30 40 50 60 70 80 90 100 S1Ba07065 S1Ba...

Page 16: ...0 100 0 120 0 140 0 0 10 20 30 40 50 60 70 80 90 100 S1Ba04120 S1Ba04084 S1Ba07042 Q l h 0 0 20 0 40 0 60 0 80 0 100 0 120 0 140 0 160 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 S1Ba04120 S1Ba04084 S1Ba070...

Page 17: ...safety diaphragm 13 separates the drive housing from the delivery unit and protects the drive from corrosion in the event of the diaphragm failing Delivery is based on the interaction between intake v...

Page 18: ...Initially the overflow valve illustrated under item 102 operates as a simple directly control safety valve As soon as the pressure set with spring item 132 is exceeded the effective pressure raises ba...

Page 19: ...as far as it will go open Priming aid for starting up pump against pressure The force of spring item 132 relieves ball item 130 which is controlled by the lower spring force of bleeder spring item 133...

Page 20: ...r intended purpose To protect the system from impermissible overpressure which has other causes than the pressure generated by the metering pump The pump must not be operated without the bypass line c...

Page 21: ...will continue to run An error message electrical signal is given A function plug is supplied which allows the pump to continue operating after a fault has occurred diaphragm rupture failure of the di...

Page 22: ...steel 1 4571 PTFE PVDF Electrical data for the diaphragm breakage sensor 30 V DC 1 A or 125 V AC 0 6 A or 250 V AC 0 3 A The diaphragm sensor is a N C relay NOTICE Before commencing operation install...

Page 23: ...017 SST 12 17 4 0 73 7 3 4 10 11 12035 PVT 12 35 4 0 143 7 3 4 10 8 12035 SST 12 35 4 0 143 7 3 4 10 11 10050 PVT 10 50 4 0 200 7 3 4 10 8 10050 SST 10 50 4 0 200 7 3 4 10 11 10022 PVT 10 22 5 1 73 6...

Page 24: ...5 12 5 04120 PVT 4 58 144 120 38 240 200 3 1 15 8 5 04120 SST 4 58 144 120 38 240 200 3 1 15 12 5 Values for S1Ca Technical data Materials in contact with chemicals Material Liquid end Suction Seals B...

Page 25: ...10 277 297 84 96 3 36 3 10050 07065 PVT V A Sigma 12017 12035 10022 10044 DN 10 233 146 G 3 4 A 89 109 275 295 88 96 3 36 3 10050 07065 SST Sigma 12017 12035 10022 10044 DN 10 233 146 G 3 4 A 89 109 2...

Page 26: ...10022 10044 DN 10 233 147 G 3 4 A 61 81 271 291 84 96 3 36 3 10050 07065 PVT V A Sigma 12017 12035 10022 10044 DN 10 233 146 G 3 4 A 60 80 269 289 88 96 3 36 3 10050 07065 SST Sigma 12017 12035 10022...

Page 27: ...3 ph IP 55 230 V 400 V 50 60 Hz 0 09 kW R Version with external fan 1 PH 230 v 50 60 Hz and PTC 1 ph IP 55 230 V 50 60 Hz 0 09 kW V Three phase motor with integrated speed changer For more details yo...

Page 28: ...5 V to 24 V max 10 mA Pin 2 brown OUT open collector 24 V 20 mA Pin 3 green GND Pulse width low 4 ms depending on gearbox and power frequency b Stroke sensor Identcode characteristic Stroke sensor 3 5...

Page 29: ...rt whose service life is dependent on following parameters System backpressure Operating temperature Properties of medium to be metered The service life of the diaphragm is restricted in the case of a...

Page 30: ...nd tap the PTFE ball seat disk lightly with a brass rod and a hammer weighing about 300 g Let the valves such in the wet state IMPORTANT The suction and pressure valves of the metering head and the ov...

Page 31: ...put switch function or by reconnecting the pump to the mains NOTICE If the pump has been switched off by the thermal overload protection check that it is not permanently overloaded IMPORTANT S1Ca Pump...

Page 32: ...tions for ProMinent gamma L and ProMinent Sigma versions with PROFIBUS Functions The following functions can be selected using the SET menu Calibrate function The S1Ca can be operated in all operating...

Page 33: ...icator green This indicator is lit as long as the S1Ca is operating correctly It goes out briefly with every stroke Warning indicator yellow This warning light appears if the S1Ca electronics detect a...

Page 34: ...ns lead with plug Must be plugged in unless cable attached Relay input specification Fault indicating relay N C fault indicating relay the relay closes immediately after the power is switched on and o...

Page 35: ...alarm signal pump stops Pause function brown and black closed pump metering brown and black open alarm pump stopped External contact white and black closed start contact for pump note pause function b...

Page 36: ...ce 10 k Controller zero volts contact approx 0 5 mA semi conductor residual voltage 0 7 V Controller type 1 see identity code Pin 1 Pause input activating function Voltage at open contacts approx 5 V...

Page 37: ...trol 2 blue alarm 1 black GND Diaphragm rupture sensor 3 blue analogue 2 white contact 1 brown pause 4 black GND 5 grey auxiliary Circuit examples overleaf External activation Diaphragm rupture sensor...

Page 38: ...alogue 2 white contact 1 brown pause 4 black GND 5 grey auxiliary 3 blue analogue 2 white contact 1 brown pause 4 black GND 5 grey auxiliary 3 blue analogue 2 white contact 1 brown pause 4 black GND 5...

Page 39: ...nd right hand edges of the relay cover and tilt the front end slightly to the left see fig 18 Push the relay component through the relay opening holding the upper corner of the lower edge against the...

Page 40: ...uency In AUX menu the S1Ca is in the AUX menu Pause The S1Ca has been stopped using the pause function external Error A fault has occurred and the pump has been stopped Mem An additional memory functi...

Page 41: ...e entry is cancelled and you will return to a continuous display i 1x 2x 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 i P Incremental change Iof a value Press the i key 1x you can toggle between altering the digit...

Page 42: ...the connected accessories see overview continuous displays 7 2 Change to settings mode If you hold down the P key for 2 seconds in any continuous display the S1Ca will change to the settings mode If C...

Page 43: ...mable function settings menus appear in all operating modes Calibrate CALIB menu Auxiliary frequency AUX menu Flow FLOW menu available only if flow monitor is connected See also section 7 5 Further se...

Page 44: ...uous display g l a n a Set e v r u c Set Analog n o r e Set Analog Set Analog 0 4 o 1 i Analog mA Set 0 2 1 2 f Analog Freq Set 0 6 o 1 f Analog Freq Set 0 6 1 2 i Analog mA Set t e s Straight line Th...

Page 45: ...the signal current The smallest processable difference between I1 and I2 is 4 mA Error processing In the ER error menu option you can activate an error processing function for the curve mode An error...

Page 46: ...For every 1 pulse 1 stroke is activated At a factor of 2 For every 1 pulse 2 strokes are activated At a factor of 25 For every 1 pulse 25 strokes are activated Explanation of decrease At a factor of 1...

Page 47: ...s diagram fold out page The batch operating mode is intended for large dosing quantities Metering can be actuated by pressing the P key or via a pulse from the external control socket The number of in...

Page 48: ...level in the measuring cylinder and the stroke length Select the CALIB menu and go the first menu option using the P key Select ON using an arrow key and change to the next menu option using the P key...

Page 49: ...first menu option you can choose CODE 1 or CODE 2 both use the same number Select CODE 1 to prevent access to the settings mode in the overview operating settings diagram fold out page In the next men...

Page 50: ...on settings Current settings will be deleted Change to settings mode WeIf you press the P key for 2 s in any continuous display the S1Ca will change to settings mode see section 7 If CODE 1 is set the...

Page 51: ...8 2 Remote control Remote control of the S1Ca is possible via a control cable or PROFIBUS see Section 5 3 and Chapter 7 Supplementary instructions for ProMinent gamma L and ProMinent Sigma versions w...

Page 52: ...f the stroke memory Remedy Press the P key saved data will be deleted Change S1Ca set up Red LED display is lit Error and FLOW flash in the display Cause Dosing monitor not properly connected Remedy C...

Page 53: ...s Cause The pump is calibrated and the stroke length deviates by more than 10 from the value at the time of calibration Remedy Reset the stroke length or calibrate the pump again to the desired stroke...

Page 54: ...230 V 50 60 Hz 0 09 kW Optional external control via 0 4 20 mA Speed controllers in metal casing Identcode characteristic Z The speed controller kit comprises a speed changer and a 0 09 kW variable s...

Page 55: ...IMV1 Bemessungsdrehzahl 1370 1630 U min mounting rated speed rpm forme de construction vitesse nominale t mn Bemessungsleistung 0 09 kW kW W rmeklasse F rated output temperature class puissance nomin...

Page 56: ...Page 56 ProMinent Dulcodes UV Desinfektionsanlage EC Declaration of Conformity...

Page 57: ...types 04084 04120 07042 Valve spring Valve ball Ball seat Spare parts kit FM 120 PVT Order No 1010543 The listed items are constituent parts of the spare part kit Subject to technical modifications Fi...

Page 58: ...5 10044 10022 Delivery unit Sigma 1 120 PVT V A for identity code types 04120 04084 07042 Overflow valve assy 12 bar PVA Order No 1018572 Overflow valve assy 10 bar PVA Order No 1018947 Overflow valve...

Page 59: ...SST Order No 809459 Diaphragm FM 050 Order No 1010279 Diaphragm FM 065 Order No 1010282 Valve assy DN 10 SST Order No 809459 Spare parts kit FM 50 SST without valve Order No 1010554 Spare parts kit FM...

Page 60: ...gma 1 120 SST for identity code types 04084 04120 07042 Valve assy DN 15 SST Order No 809404 Diaphragm FM 120 Order No 1010285 Valve assy DN 15 SST Order No 809404 Spare parts kit FM 120 SST without v...

Page 61: ...065 10044 10022 Delivery unit Sigma 1 120 SST V A for identity code types 04120 04084 07042 Fig 29 61_05 104_01_01 03_02 Overflow valve assy 12 bar SSA Order No 1005625 Overflow valve assy 10 bar SSA...

Page 62: ...No 1009848 S1Ba Retrofit kit double diaphragm FM 120 Order No 1009850 S1Ca Retrofit kit double diaphragm FM 050 Order No 1009847 S1Ca Retrofit kit double diaphragm FM 065 Order No 1009849 S1Ca Retrofi...

Page 63: ...ge Page 63 ProMinent Wiring diagram Stroke actuator wiring diagram Stroke adjuster wiring diagram L N PE Input Output Actual valve ground Actual valve I o U Setpoint I o U Setpoint ground 4 3 2 1 3 2...

Reviews: