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ProMinent Duodos 100 PPS, Assembly And Operating Instructions Manual

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ProMinent Duodos 100 PPS Assembly And Operating Instructions Manual Download Page 1

Duodos 50, 100, PPS/PVT/PT

Air-driven double diaphragm pump

Assembly and operating instructions

A2740

EN

Original operating instructions (2006/42/EC)

Part number 981451

BA DUO 016 06/20 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Summary of Contents for Duodos 100 PPS

Page 1: ...perating instructions 2006 42 EC Part number 981451 BA DUO 016 06 20 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or operating errors The latest version of the operating instructions are available on our homepage ...

Page 2: ...formation includes detailed descriptions of the haz ardous situation see Ä Chapter 2 1 Labelling of Warning Informa tion on page 5 The following symbols are used to highlight instructions links lists results and other elements in this document Tab 1 More symbols Symbol Description Action step by step Outcome of an action Links to elements or sections of these instructions or other applicable docum...

Page 3: ...upply 15 5 Checking tightening torque prior to commissioning 16 6 Operation of the double diaphragm pump 17 7 Commissioning 18 7 1 Checks prior to commissioning 18 7 2 Priming 19 7 3 Interrupting operation 19 8 Maintenance of the double diaphragm pump 20 8 1 Troubleshooting 20 8 2 Maintenance of the diaphragm 23 8 3 Maintenance of the slide rod 25 8 4 Maintenance of the ball valves 26 9 Disposal o...

Page 4: ...pends greatly on the back pressure always observe the performance curve Check the compatibility of the material when selecting the double diaphragm pump Also consider the density viscosity solids con tent and temperature of the liquid being pumped Permissible values for the medium Temperature of the medium PP version 10 80 C PVDF version 13 93 C Viscosity of the medium max 200 mPas Solids 3 mm 1 2...

Page 5: ...t will result in fatal or very serious injuries WARNING Nature and source of the danger Possible consequence Fatal or very serious inju ries Measure to be taken to avoid this danger Denotes a possibly hazardous situation If the situation is disregarded it could result in fatal or very serious injuries CAUTION Nature and source of the danger Possible consequence Slight or minor injuries Material da...

Page 6: ... Hints on use and additional information Source of the information Additional measures Denotes hints on use and other useful informa tion It does not indicate a hazardous or dam aging situation Safety and responsibility 6 ...

Page 7: ...orised distribution partner Trained qualified per sonnel A trained qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognize possible hazards based on his training knowledge and experience as well as knowledge of pertinent regula tions A trained qualified employee must be able to perform the tasks assigned to him independently with the assistance of ...

Page 8: ...os general safety notes WARNING Danger from hazardous substances Possible consequence Fatal or very serious inju ries Please ensure when handling hazardous sub stances that you have read the latest safety data sheets provided by the manufacture of the haz ardous substance The actions required are described in the safety data sheet Check the safety data sheet regularly and replace if neces sary as ...

Page 9: ...specified For this reason the possibility of fracture and subsequent leakage of liquids must be taken into account In addition you must prevent particles from the defective diaphragm reaching the media being conveyed This can be achieved e g by filtration a hose rupture alarm or other means suitable for the respective process CAUTION Compressed air Before working on the double diaphragm pump close...

Page 10: ...p you must check that all fastening elements with sealing rings are correctly seated The seals may creep so that the fastening elements come loose over time In the event of a diaphragm rupture In the event of a diaphragm rupture the pumped medium can enter the air system of the double dia phragm pump and from there into the atmosphere If the pumped medium is a dangerous harmful or toxic substance ...

Page 11: ...can be re evaluated at any time based on new findings The system operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date as well as for producing an associated hazard assessment for the worksta tions affected 3 1 Transport Transport n The pump is protected by means of cardboard packaging n The packaging materials can be recycled n Consider...

Page 12: ... valves Nominal width of the pipework The threaded connectors must not reduce the nominal width of the pipework or the double dia phragm pump The hydraulic connectors have internal and external threads Do not screw threaded fittings on to the internal thread as this would lead to a reduction of the nominal width Keep the suction line short and the number of pipe fittings minimal Do not reduce the ...

Page 13: ...e hose Use a hose with the same diameter as the diameter of the outlet opening 3 8 NPT An optional kit is needed for the compressed air remote outlet 1 Uncover the compressed air outlet opening of the pump Use a hose with the same diameter as the diam eter of the outlet opening 2 Connect a hose to the new outlet opening 3 Install the silencer at the end of the hose 4 Position the end of the hose w...

Page 14: ...en positioning the pump ensure that sufficient room for access is provided for all types of mainte nance work 4 3 Design of the suction side Nominal width of the pipework Make sure that the threaded connectors do not reduce the nominal width of the pipework or the double diaphragm pump Dimensioning of the suction side Design the suction side to be generously sized Ensure that the supply to the dou...

Page 15: ...ching com pressed air consumers on and off Do not allow the air pressure of the supplied air to exceed 7 bar 100 psi Connect the air inlet of the double diaphragm pump to a compressed air supply which is designed to provide the required pump capacity in terms of air volume and pressure Connect a con trol valve upstream of the double diaphragm pump to guarantee the supply pressure remains within th...

Page 16: ...t torque at least once a year because the pump material yields and the tight ening torque is then reduced 6 4 2 1 3 5 A2741 Fig 2 Check the tightening torque prior to commissioning in the sequence shown in Fig 2 Check the tightening torque of screws 1 6 before commis sioning Tighten all screws to 5 Nm Duodos 50 or 15 Nm Duodos 100 in the sequence shown in Fig 2 Checking tightening torque prior to ...

Page 17: ... personnel see Ä Chapter 2 2 User qualification on page 7 The double diaphragm pump is fully integrated into the customer provided system and is then controlled from this system It is not possible to operate the double diaphragm pump directly Operation of the double diaphragm pump 17 ...

Page 18: ...ted at any time based on new findings The system operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date as well as for producing an associated hazard assessment for the worksta tions affected The following checks are to be carried out n Ensure that the device has not been damaged during transpor tation or storage Immediately report any da...

Page 19: ... provided by the manufacture of the haz ardous substance The actions required are described in the safety data sheet Check the safety data sheet regularly and replace if neces sary as the hazard potential of a substance can be re evaluated at any time based on new findings The system operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date ...

Page 20: ...agm pump disconnect the double diaphragm pump from the compressed air supply and the feed and discharge lines vent and decontaminate Always observe the safety data sheet for the chemicals to be con veyed 8 1 Troubleshooting The pump is not working Cause Recommended measure The outlet valve on the discharge side is not open Open the discharge valve on the discharge side No air supply Switch on the ...

Page 21: ...g with air Top up liquid if necessary Check and adjust the configu ration of the line on the suction side if necessary Cavitation will be caused Adjust the air supply pressure and the outlet pressure and reduce the suction capacity Vibrations Adjust the air pressure and the outlet pressure Reduce the flow of the inlet valve to adjust the pressure and volume of the fluid Ice formation in the air ou...

Page 22: ...ibrating or fluttering Adjust the air pressure Adjust the feed pressure Air bubbles in the feed chemical Cause Recommended measure The diaphragm is faulty Remove and check the pump and replace the dia phragm Suction hose loose or broken Fasten or replace the suction hose Leaks or fluctuating air pressure between 3 8 bar Cause Recommended measure Close directional valve Replace the components of th...

Page 23: ...8 2 Maintenance of the diaphragm 4 6 5 3 A2742 Fig 3 Maintenance of the diaphragm Duodos 50 8 screws Duodos 100 10 screws Maintenance of the double diaphragm pump 23 ...

Page 24: ... valve 2 Bleed the pump 3 Disconnect the air supply line from the pump 4 Close the liquid valves 5 Drain the liquid from the pump Collect the liquid and dispose of it in line with the provisions of the material safety data sheet 6 Remove the 4 screws 7 Remove the directional valve 3 making sure that the direc tional valve is not damaged Replace the seal 8 Remove the screws 4 9 Remove the cover 5 b...

Page 25: ...lace if neces sary as the hazard potential of a substance can be re evaluated at any time based on new findings The system operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date as well as for producing an associated hazard assessment for the worksta tions affected 1 Close all compressed air and feed chemical shut off valves 2 Bleed the c...

Page 26: ...maintenance is normally indicated if upon starting the double diaphragm pump primes badly provides less capacity cycles irregularly cycles but does not pump 1 First close the suction line of the double diaphragm pump 2 Close the discharge line of the double diaphragm pump 3 Shut off the compressed air supply 4 Vent the double diaphragm pump 5 Remove the air supply line from the double diaphragm pu...

Page 27: ...d as shown in the figure 7 Fit the valve cap using an Allen key to tighten the screws Torque n Bottom plastic seal 2 Nm n Bottom metal seal 5 Nm 8 Tighten the screws torque 5 Nm to install the directional valve Note the alignment of the directional valve 9 Check all seals and O rings for consistent and undamaged installation 1 Attach the air supply line to the double diaphragm pump 2 Open the comp...

Page 28: ...air To do so remove all traces of hazardous substances Refer to the Material Safety Data Sheet for your feed chemical A current Declaration of Decontamination is available to download on the ProMinent website In accordance with the European Directive 2012 19 EU on waste electrical and electronic equipment this device features the symbol showing a waste bin with a line through it The device must no...

Page 29: ...emical inlet Duodos 50 A B C D E F G H 156 mm 160 mm 167 mm 105 mm 122 mm 8 mm 146 mm 140 mm 6 14 6 3 6 57 4 13 4 8 0 31 5 75 5 51 Duodos 50 H I J K R M N P 140 mm 70 mm 1 2 BPS NPT NPSM 150 mm 3 8 NPSM 24 mm M6 1 61 41 mm 5 51 2 76 5 91 0 94 Duodos 100 A B C D E F G H I J K R 216 mm 189 mm 227 mm 175 mm 154 mm 9 mm 184 mm 210 mm 94 51 mm 1 BSP NPT 210 mm 3 8 NPSM 8 5 7 44 8 94 6 89 6 06 0 35 7 24...

Page 30: ... parts kit 11 18 10 1 22 Plastic Metal Stainless steel KIT Diaphragm 7 3 Slide rod 3 4 Slide rod Guide seal Torque 5 Nm Torque 5 Nm Torque 5 Nm Spare parts kit Spare parts kit Spare parts kit Spare parts kit Spare parts kit Spare parts kit Torque 2 Nm Torque 5 Nm Torque 8 Nm Torque 5 Nm A2747 Fig 7 Exploded drawing spare parts drawing Duodos 50 Tab 4 Spare parts list for Duodos 50 PS Designation M...

Page 31: ...PTFE PVDF 1 1103396 6 Spare parts kit valve balls PTFE 1 7 Diaphragm PTFE 1 Tab 6 Spare parts list for Duodos 50 PT Designation Material Quantity Part number 1 Air valve PP 1 1103399 5 Spare parts kit valves PP PTFE 1 On request 6 Spare parts kit valve balls PTFE 1 7 Diaphragm PTFE AISI316 corrosion proof steel 1 Technical drawing 31 ...

Page 32: ...21 18 Drehmoment 2 Nm 19 Ersatzteilset 11 16 Plastik Metall Edelstahl Membran 7 3 Schubstange 3 4 Schubstange Führung Dichtung Ersatzteilset Ersatzteilset Ersatzteilset Drehmoment 15 Nm Drehmoment 15 Nm Drehmoment 5 Nm Drehmoment 2 Nm Drehmoment 5 Nm Drehmoment 5 Nm Ersatzteilset Ersatzteilset A2748 Fig 8 Exploded drawing spare parts drawing Duodos 100 Tab 7 Spare parts list for Duodos 100 PP Desi...

Page 33: ... for Duodos 100 PVDF Designation Material Quantity Part number 1 Air valve PP 1 1103400 5 Spare parts kit valves PTFE PVDF PP 1 1103395 6 Spare parts kit valve balls PTFE 1 7 Diaphragm Hastelloy C PTFE 1 Technical drawing 33 ...

Page 34: ...14 76 ft Wet 7 m or 22 97 ft Weight Aluminium 3 5 kg or 7 72 lb Plastic 2 2 kg or 4 85 lb Aluminium 7 2 kg or 15 87 lb Stainless steel 11 2 kg or 24 69 lb Plastic 5 1 kg or 11 24 lb Feed chemical inlet connector single 1 2 BSP NPT F and flange 1 BSP NPT F and flange Feed chemical inlet connectors double 2 x 3 8 BSP NPT F _ Feed chemical outlet connectors 1 2 BSP NPT F and flange 1 BSP NPT F and fl...

Page 35: ... 59 3 53 1 77 0 8 b a r 1 2 0 p s i 6 b a r 9 0 p s i 4 b a r 6 0 p s i 2 b a r 3 0 p s i 6 b a r 9 0 p s i 8 b a r 1 2 0 p s i 4 b a r 6 0 p s i 2 b a r 3 0 p s i I III II I II A2749 Fig 9 Performance curves of the Duodos 50 The performance curves are based on the pumping of water Pump is filled 80 mm suction head I Air consumption II Pump capacity III Feed chemical pressure Performance curves of...

Page 36: ... 1 77 0 8 bar 120 psi 6 b a r 9 0 p s i 4 b a r 6 0 p s i 2 b a r 3 0 p s i 2 b a r 3 0 p s i 6 b a r 9 0 p s i 8 b a r 1 2 0 p s i 4 b a r 6 0 p s i I III II II I A2755 Fig 10 Performance curves of the Duodos 100 The performance curves are based on the pumping of water Pump is filled 80 mm suction head I Air consumption II Pump capacity III Feed chemical pressure Performance curves of the Duodos ...

Page 37: ...ept and design and in the version marketed by us Any modification to the product not approved by us invalidates this declaration Tab 9 Extract from the EC Declaration of Conformity Designation of the product Air driven double diaphragm pump Product type Duodos Serial number see nameplate on the device Relevant EC Directives EC Machinery Directive 2006 42 EC EU RoHS Directive 2011 65 EU Harmonised ...

Page 38: ...oach 2 L Links to elements or sections of these instruc tions or other applicable documents 2 M More symbols 2 N Non discriminatory approach 2 O Operation in the open air and outdoors 9 P Protection against sunlight 14 Protection against the weather 14 R Relevant EC directives 37 S Safety data sheet 9 11 Serial number 37 U User qualification 7 W Warning information 5 Index 38 ...

Page 39: ...39 ...

Page 40: ...981451 2 en_GB 2020 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com ...

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