ProMinent DULCOTEST DO 3-mA-20 ppm Assembly And Operating Instructions Manual Download Page 22

Maintenance and troubleshooting

User qualification: instructed user 

Ä

 Chapter

2.2 ‘User qualification’ on page 10
The sensor is factory calibrated and does not

need to be recalibrated during commissioning.

7.1  Dismantling the sensor

 WARNING!

Danger from hazardous substances!
Possible consequence: Fatal or very

serious injuries.

Please ensure when handling haz‐

ardous substances that you have read

the latest safety data sheets provided

by the manufacture of the hazardous

substance. The actions required are

described in the safety data sheet.

Check the safety data sheet regularly

and replace, if necessary, as the

hazard potential of a substance can be

re-evaluated at any time based on new

findings.

The system operator is responsible for

ensuring that these safety data sheets

are available and that they are kept up

to date, as well as for producing an

associated hazard assessment for the

workstations affected.

With operation in the flow: Before dismantling

the sensor, make sure that no process medium

can escape when removing it.

When operating with immersion fittings: Never

turn the sensor on the sensor head as this can

loosen the sensor cap and liquid can flow into

the interior of the sensor.

7.2  Replacing the sensor cap

Replace the sensor cap if there is a drift of the

measured value of > 10% per week in constant

process conditions or there is a fault current of

21.5 mA.

1.

With sensors used for fish farming, first

remove the protective cap forwards by

turning it clockwise.

This step is not needed with all other

versions.

Use rubber gloves to improve the grip if

the sensor cap is sitting very tightly on

the shaft and you cannot get a grip with

your fingers.
Do not touch and dirty the sensor’s

optical window when unscrewing.

Should this still happen, then use a soft

lint-free cloth to clean the optical

window.

2.

Unscrew the old sensor cap from the

shaft by turning it anti-clockwise.

3.

Replace the O-ring which seals the

sensor cap from the sensor shaft.

The scope of delivery of the spare

sensor cap includes a spare O-ring.

4.

Carefully screw the new sensor cap into

the sensor shaft.

Make sure that the gap between the

shaft and cap is closed to ensure that

the O-ring provides a sealing effect.

Maintenance and troubleshooting

 

 

 

22

Summary of Contents for DULCOTEST DO 3-mA-20 ppm

Page 1: ...N Target group Instructed person 982373 BA DT 061 12 18 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installati...

Page 2: ...g to the correct operation of the unit or is intended to make your work easier Warning information Warning information includes detailed descriptions of the hazardous situation see Chapter 2 1 Labelli...

Page 3: ...Symbol Description Display GUI Screen elements e g buttons assignment of function keys CODE Presentation of software elements and or texts Supplemental directives 3...

Page 4: ...lation in the bypass fitting DGMa 15 4 3 Installation in bypass fitting DLG III 16 4 4 Electrical connection 18 5 Preparation for the measurement 20 6 Calibration with the DULCOMETER DACb 21 6 1 Calib...

Page 5: ...ifically include n The control and monitoring of aeration pro cesses in clarification plants n Monitoring of fish farming facilities n The aeration of raw water in water works n Assessment of the qual...

Page 6: ...shaft has a groove for a clamp disc The clamp ring threaded connection is used to fix the sensor into a suitable ProMinent bypass fitting The sensor shaft contains a temperature sensor Pt 1000 The tem...

Page 7: ...Protective cap bite protection for the appli cation fish farming 6 Clamp disc 1 3 Scope of delivery Please first check the scope of delivery of sensor type DO 3 order number 1094609 n 1 no clamp disc...

Page 8: ...Measure to be taken to avoid this danger Description of hazard Denotes an immediate threatening danger If the situation is disre garded it will result in fatal or very serious injuries WARNING Nature...

Page 9: ...ibly damaging sit uation If the situation is disre garded the product or an object in its vicinity could be damaged Type of information Hints on use and additional information Source of the informatio...

Page 10: ...trained in the tasks assigned to him and pos sible dangers that could result from improper behaviour as well as having been instructed in the required protective equipment and protec tive measures Tr...

Page 11: ...andling haz ardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance The actions required are described in the safety data sheet Check...

Page 12: ...kaging 3 1 Storage Storage and transport temperature n complete sensor 10 C 60 C Humidity maximum 90 relative air humidity non condensing Other No dust no direct sunlight 3 2 Transport The sensor shou...

Page 13: ...the manufacture of the hazardous substance The actions required are described in the safety data sheet Check the safety data sheet regularly and replace if necessary as the hazard potential of a subs...

Page 14: ...pter with an Rp1 thread 2 Push the sensor cable through the Rp1 threaded assembly 3 Screw the sensor type DO 3 by turning the adapter onto the Rp1 thread CAUTION Do not allow the sensor cable to come...

Page 15: ...turning it clockwise Make sure that you do not loosen the sensor cap 2 Fit the sensor as described in the operating instructions for the bypass fitting Only use the mounting kit order number 791818 f...

Page 16: ...bypass fitting DLG III You will need a mounting kit order number 815079 1 2 3 A2654 Fig 5 Installation in the bypass fitting 1 Mounting for the clamp disc 2 Protective rubber cap 3 Clamp disc Assembly...

Page 17: ...ring 5 Washer 6 Bypass fitting 2 Fit the sensor as described in the operating instructions for the bypass fitting Only use the mounting kit order number 815079 for installation which is not included...

Page 18: ...perature sensor to monitor the conditions of use of sensor type DO 3 and not to control a process temperature Tab 2 Electrical connection Cable colour Assignment and function Red 4 20 mA loop polarity...

Page 19: ...Logic Controller data recorder display unit or process control systems with an analogue input The power supply VDC 18 30 V is fed by the red line plus and the brown line minus The lines also carry th...

Page 20: ...ng between the shaft and cap is undam aged 2 Make sure that the sensor is inserted 3 Ensure that the sensor is electrically wired as described in chapter Assuming identical temperatures between the me...

Page 21: ...the measured variable Oxygen 3 Select Calibration on air calibration mode and follow the guided menu as far as confirmation of recalibration 6 2 Calibration in water using a reference measurement 1 In...

Page 22: ...emoving it When operating with immersion fittings Never turn the sensor on the sensor head as this can loosen the sensor cap and liquid can flow into the interior of the sensor 7 2 Replacing the senso...

Page 23: ...and recalibrate it if the meas ured value shifts during operation Pay particular attention to the following notes in operation n Always keep the area around the optical diaphragm of the sensor clean...

Page 24: ...To do so remove all traces of haz ardous substances Refer to the Material Safety Data Sheet for your feed chemical A current Declaration of Decontamination is available to download on the ProMinent w...

Page 25: ...H Description Order number Sensor cap 1096350 Protective cap 1096352 Mounting kit for bypass fitting DGMa 791818 Mounting kit for bypass fitting DLG III 815079 Adapter for installation in the immersio...

Page 26: ...en t90 60 seconds Cross sensitivity and resistance The following are not problematic CO2 H2S SO2 ethylene oxide or gamma sterilisation Not resistant to oxidants such as chlorine chlorine dioxide ozone...

Page 27: ...0 6 watts Disturbance signal emis sions Class A Interference resistance Industrial requirement sensor is not protected against voltage surges 10 1 Standards and regula tions complied with EMC EN 6132...

Page 28: ...ents or sections of these instructions or other applicable documents 2 M Main application 5 Maintenance 22 Measured variables 5 Measurement of the partial pressure 11 More symbols 2 N Non discriminato...

Page 29: ...7 Spare parts 25 Specifications 26 Storage and transport temperature 12 Suitable adhesive 14 T Temperature compensation 11 Temperature sensor 11 Temperature sensor Pt 1000 11 U User qualification 10...

Page 30: ...30...

Page 31: ...31...

Page 32: ...982373 1 en_GB 2018 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com...

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