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ProMinent DULCOflex DFBa 010, Operating Instructions Manual, Page: 39 / 52

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ProMinent DULCOflex DFBa 010 Operating Instructions Manual Download Page 39

DFBa 013
see Fig. 9
Item

Description

Quantity

Reference

Part number

8

Front cover seal

1

102.01.05

 

9

Connector VA-BSP

2

103.00.10

 

Connector PP-BSP

2

103.00.15

 

Connector PVDF-BSP

2

103.00.16

 

Connector VA-NPT

2

103.00.17

 

Connector PP-NPT

2

103.00.18

 

Connector PVDF-NPT

2

103.00.19

 

DIN connector

2

103.00.20

 

SMS connector

2

103.00.21

 

Connector TRI-CLAMP 3/4"

2

103.00.22

 

10

Pressure flange, standard

2

103.00.11

 

Pressure flange, thermoplastic hose

2

102.00.11

 

11

Base plate

1

102.00.12

 

Base plate, stainless steel

1

102.00.24

 

12

Nut

1

102.00.25

 

13

Box nut

3

102.00.26

 

14

Pump hose NR

1

103.00.27

1037157

Pump hose NBR

1

103.00.28

1037158

Pump hose EPDM

1

103.00.30

1037159

Pump hose NR-A

1

103.00.33

1037160

Pump hose NBR-A

1

103.00.29

1037161

Pump hose NORPRENE

®

1

103.00.31

1037162

Pump hose HYPALON

®

1

103.00.32

1037163

15

Power end/drive

1

 

 

16

Roller holder

2

102.01.06

 

17

Spacer plate

 

102.01.07

 

18

Rotor washer

1

102.01.10

 

Maintenance, repair, malfunctions, disposal and spare parts

 

 

 

39

Summary of Contents for DULCOflex DFBa 010

Page 1: ...ns 2006 42 EC Part no 986228 BA DX 020 12 15 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or operating errors The latest version of the operating instructions are available on our homepage ...

Page 2: ...es detailed descriptions of the haz ardous situation see Ä Chapter 1 1 Explanation of the safety information on page 4 The following symbols are used to highlight instructions links lists results and other elements in this document Tab 1 More symbols Symbol Description Action step by step Outcome of an action Links to elements or sections of these instructions or other applicable documents n List ...

Page 3: ...allation 22 4 1 Transport 22 4 2 Storage 22 4 3 Assembly 22 4 3 1 Ambient conditions 23 4 3 2 Alignment of the suction side 23 4 3 3 Alignment of the discharge side 24 4 3 4 Adjusting the roller pressure 24 4 3 5 Performance curves 27 5 Commissioning 31 5 1 Testing prior to commissioning the pump 31 6 Operating the DFBa 32 7 Maintenance repair malfunctions disposal and spare parts 33 7 1 Maintenan...

Page 4: ...ER Nature and source of the danger Consequence Fatal or very serious injuries Measure to be taken to avoid this danger Danger Denotes an immediate threatening danger If this is disregarded it will result in fatal or very serious injuries WARNING Nature and source of the danger Possible consequence Fatal or very serious inju ries Measure to be taken to avoid this danger Warning Denotes a possibly h...

Page 5: ...nit should therefore only be conducted by qualified personnel Unqualified personnel should be kept away from the hazard zone Training Definition Instructed personnel An instructed person is deemed to be a person who has been instructed and if required trained in the tasks assigned to him her and possible dangers that could result from improper behaviour as well as having been instructed in the req...

Page 6: ...g environment in which the are employed and know the relevant standards and regulations Electricians must comply with the provisions of the applicable statutory direc tives on accident prevention Customer Service depart ment Customer Service department refers to service technicians who have received proven training and have been authorised by ProMinent to work on the system Note for the system ope...

Page 7: ...00 VAC A21 0 12 kW 3 16 rpm 4 22 l h 8 bar A22 0 25 kW 5 29 rpm 7 40 l h 6 bar A23 0 25 kW 10 53 rpm 14 73 l h 4 bar A24 0 25 kW 15 80 rpm 21 110 l h 2 bar Gear motor with integrated frequency converter 1x 230 VAC A31 0 37 kW 9 34 rpm 12 47 l h 20 75 Hz 6 bar A32 0 37 kW 16 60 rpm 22 83 l h 20 75 Hz 4 bar Gear motor external frequency converter required 3 x 230 400 VAC A41 0 18 kW 1 34 rpm 1 47 l ...

Page 8: ...e stainless steel 2 Portable unit lacquered steel base plate 3 Portable unit stainless steel base plate Leakage sensor 0 without leakage sensor L with leakage sensor M with leakage sensor and relay output Rotor 0 Rotor with 2 rollers Batch control 0 No batch control C With batch control Special version 0 Standard H Housing Halar coated Vacuum system 0 none Approvals 01 CE mark 02 CE EU 1935 2004 I...

Page 9: ... 12 kW 3 16 rpm 7 37 l h 8 bar B22 0 25 kW 5 29 rpm 11 67 l h 6 bar B23 0 25 kW 10 53 rpm 23 124 l h 4 bar B24 0 25 kW 15 80 rpm 35 187 l h 2 bar Gear motor with integrated frequency converter 1 x 230 VAC B31 0 37 kW 9 34 rpm 21 79 l h 20 75 Hz 6 bar B32 0 37 kW 16 60 rpm 37 140 l h 20 75 Hz 4 bar Gear motor external frequency converter required 3 x 230 400 VAC B41 0 18 kW 1 34 rpm 2 78 l h 3 75 H...

Page 10: ...Portable unit lacquered steel base plate 3 Portable unit stainless steel base plate Leakage sensor 0 without leakage sensor L with leakage sensor M with leakage sensor and relay output Rotor 0 Rotor with 2 rollers Batch control 0 No batch control C With batch control Special version 0 Standard H Housing Halar coated Vacuum system 0 none Approvals 01 CE mark 02 CE EU 1935 2004 Introduction 10 ...

Page 11: ...AC C21 0 37 kW 8 50 rpm 44 276 l h 4 bar C22 0 37 kW 10 61 rpm 55 336 l h 2 bar C23 0 37 kW 16 91 rpm 88 502 l h 1 bar Gear motor with integrated frequency converter 1 x 230 VAC C31 0 37 kW 9 34 rpm 49 187 l h 20 75 Hz 4 bar C32 0 37 kW 16 60 rpm 88 331 l h 20 75 Hz 2 bar Gear motor external frequency converter required 3 x 230 400 VAC C41 0 25 kW 1 34 rpm 5 188 l h 3 75 Hz 4 bar C42 0 25 kW 2 48 ...

Page 12: ... unit lacquered steel base plate 3 Portable unit stainless steel base plate Leakage sensor 0 without leakage sensor L with leakage sensor M with leakage sensor and relay output Rotor 0 Rotor with 2 rollers Batch control 0 No batch control C With batch control Special version 0 Standard H Housing Halar coated Vacuum system 0 none Approvals 01 CE mark 02 CE EU 1935 2004 Introduction 12 ...

Page 13: ...pm 59 369 l h 2 bar D22 0 37 kW 10 61 rpm 74 450 l h 2 bar D23 0 37 kW 16 91 rpm 118 671 l h 2 bar Gear motor with integrated frequency converter 1 x 230 VAC D31 0 37 kW 9 34 rpm 66 251 l h 20 75 Hz 2 bar D32 0 37 kW 16 60 rpm 118 443 l h 20 75 Hz 2 bar Gear motor external frequency converter required 3 x 230 400 VAC D41 0 25 kW 1 34 rpm 7 251 l h 3 75 Hz 2 bar D42 0 25 kW 2 48 rpm 15 354 l h 3 75...

Page 14: ...able unit stainless steel base plate Leakage sensor 0 without leakage sensor L with leakage sensor M with leakage sensor and relay output Rotor 0 Rotor with 2 rollers Batch control 0 No batch control C With batch control Special version 0 Standard H Housing Halar coated Vacuum system 0 none Approvals 01 CE mark 02 CE EU 1935 2004 Introduction 14 ...

Page 15: ...VAC E21 0 37 kW 4 0 20 0 rpm 59 295 l h 8 bar E22 0 55 kW 6 32 rpm 89 472 l h 4 bar E23 0 75 kW 9 48 rpm 133 708 l h 2 bar Gear motor with integrated frequency converter 3 x 400 VAC E31 0 55 kW 12 44 rpm 177 649 l h 20 75 Hz 4 bar E32 0 75 kW 18 67 rpm 266 989 l h 20 75 Hz 2 bar Gear motor external frequency converter required 3 x 230 400 VAC E41 0 55 kW 2 44 rpm 30 649 l h 3 75 Hz 4 bar E42 0 75 ...

Page 16: ...nit lacquered steel base plate 3 Portable unit stainless steel base plate Leakage sensor 0 without leakage sensor L with leakage sensor M with leakage sensor and relay output Rotor 0 Rotor with 2 rollers Batch control 0 No batch control C With batch control Special version 0 Standard H Housing Halar coated Vacuum system 0 none Approvals 01 CE mark 02 CE EU 1935 2004 Introduction 16 ...

Page 17: ...nsequence Fatal or very serious inju ries Measure Ensure that there can be no unau thorised access to the unit WARNING Hazardous media contamination of persons and equipment Possible consequence Fatal or very serious inju ries material damage Ensure that the pump hoses are resistance against the media being conveyed Always observe the the safety data sheets for the media to be conveyed The system ...

Page 18: ...ntial leakage of liq uids must be accounted for If the hose rupture alarm optional is fitted then the pump can be stopped and or an electrical valve can be actu ated In addition you must avoid particles from untight hoses being introduced into the media being con veyeed This can be achieved e g by means of fil tration a hose rupture alarm or other means suit able for the respective process CAUTION...

Page 19: ...uence Material damage right through to destruction of the unit The device is not suitable for outdoor operation Take suitable measures to protect the device from environmental influences such as UV rays Moisture Frost etc Safety and responsibility 19 ...

Page 20: ...r this pump type is often the optimal solution for abrasive shear sensitive and viscose media Typical areas of use include processes where only a low discharge pressure is required max 8 bar 3 1 Construction Main modules n Drive Unit n Housing n Base frame The pump housing is closed off with a screwed front cover in order to avoid the risk of injury The motor serves to drive the rotor Rollers at t...

Page 21: ...3 2 Overview of the Device P_DX_0017_SW Fig 1 Diagram of functional principle 1 Housing 2 Rotor 3 Rollers 4 Hose Functional description 21 ...

Page 22: ...y as the hazard potential of a substance can be re evaluated at any time based on new findings The system operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date as well as for producing an associated hazard assessment for the worksta tions affected 4 1 Transport Transport n The pump is protected by means of cardboard packaging n The packa...

Page 23: ... observe the general safety information see Ä Chapter 2 1 General safety information on page 17 4 3 2 Alignment of the suction side The pump is to be positioned as near as possible to the liquid con tainer so that the suction side is kept as short and straight as pos sible The suction line must be absolutely airtight and made of a suitable material so that it is not squeezed together under vacuum ...

Page 24: ... empfohlen It is recommended to use a flexible transition between two fixed pipes and the hydraulic connection of the pump in order to avoid the transmission of vibrations 4 3 4 Adjusting the roller pressure The peristaltic pump is equipped with spacer plates 6 to adjust the precise pressure distance to the roller 9 dependent on speed and operating pressure P_DX_0013_SW Fig 2 Space plates roller 6...

Page 25: ...n adapt the number of spacer plates to the actual operating conditions in accordance with the following table Tab 3 DFBa 010 Number of spacer plates of 0 5 mm thickness except Norprene and TYGON rpm 0 19 20 39 40 59 60 79 80 99 bar 0 5 1 1 1 1 1 2 0 1 1 1 1 1 4 0 2 1 1 1 1 6 0 2 2 2 8 0 3 2 Delivery state Tab 4 DFBa 010 Number of spacer plates of 0 5 mm thickness Norprene and TYGON rpm 0 19 20 39 ...

Page 26: ...m 0 19 20 39 40 59 60 79 80 99 bar 0 5 5 5 5 5 5 2 0 5 5 5 5 5 Delivery state Tab 7 DFBa 016 Number of spacer plates of 0 5 mm thickness except Norprene and TYGON rpm 0 19 20 39 40 59 60 79 80 99 bar 0 5 1 1 1 1 1 2 0 1 1 1 1 1 4 0 2 1 1 1 1 6 0 2 2 2 8 0 3 3 Delivery state Tab 8 DFBa 016 Number of spacer plates of 0 5 mm thickness Norprene and TYGON rpm 0 19 20 39 40 59 60 79 80 99 bar 0 5 9 9 9 ...

Page 27: ...79 80 99 bar 0 5 2 2 1 1 1 2 0 2 2 2 2 2 4 0 3 3 2 2 2 6 0 3 3 3 8 0 4 3 Delivery state Tab 11 DFBa 022 Number of spacer plates of 0 5 mm thickness except Norprene rpm 0 19 20 39 40 59 60 79 80 99 bar 0 5 12 12 12 12 12 2 0 12 12 12 12 12 Delivery state 4 3 5 Performance curves NOTICE Maximum pressure under continuous operation The dotted line indicates the limit for maximum pressure under continu...

Page 28: ... 10 20 30 40 50 60 70 80 90 100 110 120 130 140 P_DX_0022_SW Fig 4 DFBa 10 1 min l h 8 bar 4 bar 2 bar 330 300 270 240 210 180 150 120 90 60 30 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 P_DX_0023_SW Fig 5 DFBa 013 Transport storage assembly and Installation 28 ...

Page 29: ... 70 80 90 100 110 120 130 140 1 min l h 8 bar 4 bar 2 bar P_DX_0015_SW Fig 6 DFBa 016 0 104 208 312 416 520 624 728 832 936 1040 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 1 min l h P_DX_0016_SW Fig 7 DFBa 019 Transport storage assembly and Installation 29 ...

Page 30: ...1 min l h 100 8 bar 4 bar 2 bar 10 20 30 40 50 60 70 80 90 1500 1350 1200 1050 900 750 600 450 300 150 0 P_DX_0024_SW Fig 8 DFBa 022 Transport storage assembly and Installation 30 ...

Page 31: ...hed n Check that the rollers are correctly fitted and fastened n Check that the hose and rollers are sufficiently lubricated n Check that the thermal overload protection not included in the delivery scope corresponds to the value specified on the motor type plate n Check whether the direction of rotation is correctly adjusted n Check that the optional electrical components are connected and are wo...

Page 32: ...tructed persons see Ä Chapter 1 2 Users qualifications on page 5 The peristaltic pump is to be fully integrated into the customer s designated plant and is then controlled by this plant It is not pos sible to operate the pump directly Operating the DFBa 32 ...

Page 33: ... up to date as well as for producing an associated hazard assessment for the worksta tions affected 7 1 Maintenance CAUTION Disconnect the pump from the mains Possible consequence Personal injury You may only carry out work on the pump after it has previously been switched off and disconnected from the mains Lubrication n Check that the rollers and the hose are sufficiently lubricated Check every ...

Page 34: ...mp hoses from both discharge and suction sides 12 Open all of the valves 7 3 Troubleshooting Problem Possible cause Solution Increased pump temperature Pump hose has no lubricant Lubricate pump hose Increased product temperature Reduce product temperature Insufficient or poor suction condi tions Check suction line for blockages Pump speed too high Reduce pump speed Reduced flow or pressure Valves ...

Page 35: ...liquid being con veyed the cleaning fluid and the lubricant High pump speed Reduce pump speed High conveying temperature Reduce product temperature High operating pressure Reduce operating pressure Pump cavitations Check the suction conditions Pump hose pulled into the pump housing High inlet pressure 3 bar Reduce inlet pressure Pump hose filled with deposits Clean or replace the pump hose Holder ...

Page 36: ...r serious injuries In the event that damage to the pump hose con taminates the pump with the feed chemical decon taminate it with suitable agents refer to the mate rial safety data sheet for the feed chemical NOTICE The used part can only be accepted with a com pleted Declaration of Decontamination also available as a download www promi nent com A signed Declaration of Decontamination is required ...

Page 37: ... 01 2 Rotor 2 rollers 1 102 01 03 3 Rotor shaft 2 102 01 04 4 Roller ball bearings 4 102 01 02 5 Roller 35 2 102 01 09 6 Long bolt 1 102 00 07 Short bolt 3 102 00 14 7 Front cover 1 102 01 08 8 Front cover seal 1 102 01 05 9 Connector VA BSP 2 102 00 10 Connector PP BSP 2 102 00 15 Connector PVDF BSP 2 102 00 16 Maintenance repair malfunctions disposal and spare parts 37 ...

Page 38: ...7150 Pump hose NBR 1 102 00 28 1037151 Pump hose EPDM 1 102 00 30 1037152 Pump hose NR A 1 102 00 32 1037153 Pump hose NBR A 1 102 00 29 1037154 Pump hose NORPRENE 1 102 00 31 1037155 Pump hose HYPALON 1 102 00 33 1037156 15 Power end drive 1 16 Roller holder 2 102 01 06 17 Spacer plate 102 01 07 18 Rotor washer 1 102 01 10 DFBa 013 see Fig 9 Item Description Quantity Reference Part number 1 Pump ...

Page 39: ...andard 2 103 00 11 Pressure flange thermoplastic hose 2 102 00 11 11 Base plate 1 102 00 12 Base plate stainless steel 1 102 00 24 12 Nut 1 102 00 25 13 Box nut 3 102 00 26 14 Pump hose NR 1 103 00 27 1037157 Pump hose NBR 1 103 00 28 1037158 Pump hose EPDM 1 103 00 30 1037159 Pump hose NR A 1 103 00 33 1037160 Pump hose NBR A 1 103 00 29 1037161 Pump hose NORPRENE 1 103 00 31 1037162 Pump hose HY...

Page 40: ... 2 Rotor 1 101 02 03 3 Rotor shaft 2 101 01 04 4 Roller ball bearings 4 101 01 36 5 Roller 45 2 105 01 07 6 Long bolt 1 102 00 07 Short bolt 3 102 00 14 7 Front cover 1 101 00 12 8 Front cover seal 1 101 00 11 9 Connector VA BSP 2 101 00 13 Connector PP BSP 2 101 00 14 Connector PVDF BSP 2 101 00 15 Maintenance repair malfunctions disposal and spare parts 40 ...

Page 41: ... 1037164 Pump hose NBR 1 101 00 27 1037165 Pump hose EPDM 1 101 00 28 1037166 Pump hose NR A 1 101 00 31 1037167 Pump hose NBR A 1 101 00 32 1037168 Pump hose NORPREN 1 101 00 30 1037169 Pump hose HYPALON 1 101 00 33 1037171 15 Power end drive 1 16 Roller holder 2 101 02 34 17 Spacer plate 101 02 35 18 Rotor washer 1 101 02 13 19 Cover seal 1 101 02 40 DFBa 019 see Fig 10 Item Description Quantity...

Page 42: ...0 18 DIN connector 2 105 00 19 SMS connector 2 105 00 20 Connector TRI CLAMP 2 105 00 21 10 Pressure flange standard 2 101 03 22 11 Base plate 1 101 00 24 Base plate stainless steel 1 101 00 25 12 Nut 1 102 00 25 13 Box nut 3 102 00 26 14 Pump hose TYGON 1 105 00 26 1037172 Pump hose NORPREN 1 105 00 27 1037173 15 Power end drive 1 16 Roller holder 2 101 02 34 17 Spacer plate 101 02 35 18 Rotor wa...

Page 43: ...113 00 01 2 Rotor 1 113 00 02 3 Rotor shaft 2 113 00 03 4 Rotor shaft screw 2 113 00 04 5 Standard roller 2 113 00 05 6 Take up roller 2 113 00 07 7 Long bolt 1 102 00 07 8 Short bolt 3 102 00 14 9 Front cover seal 1 113 00 08 10 Front cover 1 113 00 09 11 Connector VA BSP 2 113 00 10 Connector PP BSP 2 113 00 11 Connector PVDF BSP 2 113 00 12 Maintenance repair malfunctions disposal and spare par...

Page 44: ...Box nut 3 102 00 26 17 Pump hose NR 1 113 00 24 1037175 Pump hose NBR 1 113 00 25 1037176 Pump hose EPDM 1 113 00 27 1037178 Pump hose NR A 1 113 00 29 1037179 Pump hose NBR A 1 113 00 26 1037180 Pump hose NORPREN 1 113 00 28 1037181 Pump hose HYPALON 1 113 00 30 1037182 18 Power end drive 1 19 Roller bearing 4 113 00 31 20 Seal roller bearing 4 113 00 32 21 Seal front cover 1 113 00 36 22 Spacer ...

Page 45: ... 0 023 8 28 Rollers 10 2 5 6 3 8 013 0 039 8 46 Rollers 13 3 3 6 3 8 016 0 092 8 110 Rollers 16 4 0 13 3 4 019 0 123 2 517 Rollers 19 4 8 13 1 022 0 246 8 339 Rollers 22 5 5 22 1 8 1 Dimensions DFBa 010 013 P_DX_0025_SW L J I K H A B C D F G E Fig 12 Dimensions DFBa 010 013 A 70 mm B C D 190 mm E 30 mm F 160 mm G 30 mm H 61 mm I 60 mm J 115 mm K 210 mm R 3 8 BSP Dependent on selected drive Technic...

Page 46: ...DFBa 016 019 P_DX_0026_SW Fig 13 Dimensions DFBa 016 019 A 119 mm B C D 190 mm E 30 mm F 160 mm G 30 mm H 75 mm I 60 mm J 170 mm K 265 mm L 3 4 BSP 016 1 BSP 019 Dependent on selected drive Technical data for DFBa 46 ...

Page 47: ... Dimensions DFBa 022 P_DX_0027_SW Fig 14 Dimensions DFBa 022 A 110 mm B C D 245 mm E 25 mm F 175 mm G 25 mm H 95 mm I 85 mm J 210 mm K 355 mm L 1 BSP Dependent on selected drive Technical data for DFBa 47 ...

Page 48: ...he product not approved by us will invalidate this declaration Tab 12 Extract from the EC Declaration of Conformity Designation of the product Peristaltic pump DULCOflex Product type DFAa DFBa DFCa DFDa Serial number see nameplate on the unit Relevant EC directives EC Machinery Directive 2006 42 EC EC EMC Directive 2004 108 EC Compliance with the protection targets of the Low Voltage Directive 200...

Page 49: ... Emergency stop switch 17 F Functional principle 21 G General non discriminatory approach 2 L Links to elements or sections of these instruc tions or other applicable documents 2 Live parts 17 M More symbols 2 N Non discriminatory approach 2 R Relevant EC directives 48 Rollers 25 S Safety data sheet 18 Safety information 4 17 Serial number 48 Spacer plates 25 Squeezing the hose 25 U Unauthorised a...

Page 50: ...50 ...

Page 51: ...51 ...

Page 52: ...986228 3 en_GB 2015 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com ...

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