ProMinent Dulco flex DFBa 010 Operating Instructions Manual Download

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DULCO

flex DFBa

Peristaltic Pump

Operating instructions

Original operating instructions (2006/42/EC)

Part no. 986228

BA DX 009 02/10 EN

Please carefully read these operating instructions before use! · Do not discard!

The operator shall be liable for any damage caused by installation or operating errors!

Technical changes reserved.

Summary of Contents for Dulco flex DFBa 010

Page 1: ...al operating instructions 2006 42 EC Part no 986228 BA DX 009 02 10 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused b...

Page 2: ...28 1 en_GB 2010 ProMinent Dosiertechnik Heidelberg GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 419 email info prominent de Internet www prominent co...

Page 3: ...1 Transport 21 4 2 Storage 21 4 3 Assembly 21 4 3 1 Ambient conditions 22 4 3 2 Alignment of the suction side 22 4 3 3 Alignment of the discharge side 23 4 3 4 Adjusting the roller pressure 23 4 3 5 P...

Page 4: ...and source of the danger Consequence Fatal or very serious injuries Measure to be taken to avoid this danger Danger Denotes an immediate threatening danger If this is disregarded it will result in fat...

Page 5: ...t should therefore only be conducted by qualified personnel Unqualified personnel should be kept away from the hazard zone Training Definition Instructed personnel An instructed person is deemed to be...

Page 6: ...een authorised by ProMinent to work on the system Note for the system operator The pertinent accident prevention regulations as well as all other generally acknowledged safety regulations must be adhe...

Page 7: ...bar A43 0 25 kW 0 60 1 min 0 86 l h 4 bar A44 0 25 kW 0 91 1 min 0 131 l h 1 bar Hose material 0 NR B NBR E EPDM R NR A N Norprene max 2 bar A NBR A H Hypalon Hydraulic connection A VA BSP 3 8 B VA NP...

Page 8: ...kW 20 1 min 46 l h 8 bar B12 0 18 kW 29 1 min 67 l h 8 bar B13 0 18 kW 46 1 min 107 l h 4 bar B14 0 25 kW 57 1 min 133 l h 4 bar B15 0 25 kW 70 1 min 163 l h 2 bar B16 0 25 kW 85 1 min 198 l h 2 bar...

Page 9: ...e max 2 bar A NBR A H Hypalon Hydraulic connection A VA BSP 3 8 B VA NPT 3 8 C PP BSP 3 8 D PVDF BSP 3 8 E PVDF NPT 3 8 F PVC NPT 3 8 G Tri Clamp VA 1 2 H DIN 11851 VA NW15 Base plate 0 Base plate lac...

Page 10: ...0 37 kW 70 1 min 386 l h 2 bar C16 0 37 kW 85 1 min 469 l h 2 bar Manual adjustment gears 3 x 230 400 VAC C21 0 37 kW 8 50 1 min 44 276 l h 4 bar C22 0 37 kW 10 61 1 min 55 336 l h 2 bar C23 0 37 kW...

Page 11: ...4 G Tri Clamp VA 1 H DIN 11851 VA NW 20 Base plate 0 Base plate lacquered steel 1 Base plate stainless steel 2 Portable unit lacquered steel base plate 3 Portable unit stainless steel base plate Leak...

Page 12: ...r Manual adjustment gears 3 x 230 400 VAC D21 0 37 kW 8 50 1 min 58 366 l h 2 bar D22 0 37 kW 10 61 1 min 73 446 l h 2 bar D23 0 37 kW 16 91 1 min 117 666 l h 2 bar Adjustment gears with integrated fr...

Page 13: ...d steel base plate 3 Portable unit stainless steel base plate Leakage sensor 0 without leakage sensor L with leakage sensor Rotor 0 Rotor with 2 rollers Batch control 0 Without batch control C With ba...

Page 14: ...E23 0 75 kW 9 48 1 min 133 714 l h 2 bar Adjustment gears with integrated frequency converter 1 x 230 VAC E31 0 55 kW 11 40 1 min 163 595 l h 4 bar E32 0 75 kW 18 63 1 min 267 937 l h 2 bar E33 1 10 k...

Page 15: ...unit lacquered steel base plate 3 Portable unit stainless steel base plate Leakage sensor 0 without leakage sensor L with leakage sensor Rotor 0 Rotor with 2 rollers Batch control 0 Without batch cont...

Page 16: ...onsequence Fatal or very serious injuries Measure Ensure that there can be no unauthor ised access to the unit WARNING Hazardous media contamination of persons and equipment Possible consequence Fatal...

Page 17: ...ential leakage of liquids must be accounted for If the hose rupture alarm optional is fitted then the pump can be stopped and or an elec trical valve can be actuated In addition you must avoid particl...

Page 18: ...ence Material damage right through to destruction of the unit The device is not suitable for outdoor operation Take suitable measures to protect the device from environmental influences such as UV ray...

Page 19: ...his pump type is often the optimal solution for abrasive shear sensitive and viscose media Typical areas of use include processes where only a low discharge pressure is required max 8 bar 3 1 Construc...

Page 20: ...3 2 Overview of the Device P_DX_0017_SW Fig 1 Diagram of functional principle 1 Housing 2 Rotor 3 Rollers 4 Hose Functional description 20...

Page 21: ...e pump is protected by means of cardboard packaging n The packaging materials can be recycled n For environmental conditions for storage and transportation see Chapter 4 3 1 Ambient conditions on page...

Page 22: ...70 40 2 Also observe the general safety information see Chapter 2 1 General safety information on page 16 4 3 2 Alignment of the suction side The pump is to be positioned as near as possible to the l...

Page 23: ...uids It is recommended to use a flexible transition between two fixed pipes and the hydraulic connection of the pump in order to avoid the transmission of vibrations 4 3 4 Adjusting the roller pressur...

Page 24: ...ccording to the following table DFBa 010 Number of spacer plates of 0 5 mm thickness except Norpren and TYGON 1 min 0 19 20 39 40 59 60 79 80 99 bar 0 5 1 1 1 1 1 2 0 1 1 1 1 1 4 0 2 1 1 1 1 6 0 2 2 2...

Page 25: ...except Norpren and TYGON 1 min 0 19 20 39 40 59 60 79 80 99 bar 0 5 1 1 1 1 1 2 0 1 1 1 1 1 4 0 2 1 1 1 1 6 0 2 2 2 8 0 3 3 Supplied state DFBa 016 Number of spacer plates of 0 5 mm thickness Norpren...

Page 26: ...ied state 4 3 5 Performance curves NOTICE Maximum pressure under continuous operation The dotted line indicates the limit for maximum pres sure under continuous operation 1 min l h 8 bar 4 bar 2 bar 2...

Page 27: ...0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 P_DX_0023_SW Fig 5 DFBa 013 0 80 160 240 320 400 480 560 640 720 800 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 1 min l h 8 bar 4 bar 2 bar P_DX_...

Page 28: ...0 50 60 70 80 90 100 110 120 130 140 1 min l h P_DX_0016_SW Fig 7 DFBa 019 1 min l h 100 8 bar 4 bar 2 bar 10 20 30 40 50 60 70 80 90 1500 1350 1200 1050 900 750 600 450 300 150 0 P_DX_0024_SW Fig 8 D...

Page 29: ...d n Check that the rollers are correctly fitted and fastened n Check that the hose and rollers are sufficiently lubricated n Check that the thermal overload protection not included in the delivery sco...

Page 30: ...structed persons see Chapter 1 2 Users qualifications on page 5 The peristaltic pump is to be fully integrated into the customer s designated plant and is then controlled by this plant It is not possi...

Page 31: ...e of the feed chemical 2 Dismantle the pump hoses from both discharge and suction sides 3 Remove the front cover 4 Remove a roller incl the spacer plate the roller that is not touching the pump hose 5...

Page 32: ...Partial blockage of the suction line Clean pipe Insufficient product quantity in storage container Fill storage container or exchange pump Insufficient diameter on the suction side Increase the diame...

Page 33: ...filled with deposits Clean or replace the pump hose Holder pressure flange insuffi ciently tightened Re tighten holder pressure flange The pump does not start up Insufficient motor performance Check m...

Page 34: ...A signed Declaration of Decontamination is required by law and in order to protect our staff before you order can be processed Please ensure that this is attached to the outside of the package Otherw...

Page 35: ...02 03 3 Rotor shaft 2 102 01 04 4 Roller ball bearings 4 102 01 02 5 Roller 35 2 102 01 09 6 Long bolts 1 102 00 07 Short bolts 3 102 00 14 7 Front cover 1 102 00 08 8 Seal front cover 1 102 00 05 9 C...

Page 36: ...7150 Pump hose NBR 1 1037151 Pump hose EPDM 1 1037152 Pump hose NR A 1 1037153 Pump hose NBR A 1 1037154 Pump hose NORPRENE 1 1037155 Pump hose HYPAGLON 1 1037156 15 Drive 1 16 Roller holder 2 102 01...

Page 37: ...03 00 22 10 Pressure flange standard 2 103 00 11 Pressure flange thermoplastic hose 2 102 00 11 11 Base plate 1 102 00 12 Base plate stainless steel 1 102 00 24 12 Nut 1 102 00 25 13 Box nut 3 102 00...

Page 38: ...tor 1 101 02 03 3 Rotor shaft 2 101 01 04 4 Roller ball bearings 4 101 01 36 5 Roller 45 2 105 01 07 6 Long bolts 1 102 00 07 Short bolts 3 102 00 14 7 Front cover 1 101 00 12 8 Seal front cover 1 101...

Page 39: ...3 102 00 26 14 Pump hose NR 1 1037164 Pump hose NBR 1 1037165 Pump hose EPDM 1 1037166 Pump hose NR A 1 1037167 Pump hose NBR A 1 1037168 Pump hose NORPREN 1 1037169 Pump hose TYGON 1 1037170 Pump ho...

Page 40: ...7 Connection PVDF NPT 2 105 00 18 Connection DIN 2 105 00 19 Connection SMS 2 105 00 20 Connection TRI CLAMP 2 105 00 21 10 Pressure flange standard 2 101 00 22 11 Base plate 1 101 00 24 Base plate st...

Page 41: ...4 Screw rotor shaft 2 113 00 04 5 Roller standard 2 113 00 05 Roller for thermoplastic hose 2 113 00 06 6 Take up roller 2 113 00 07 7 Long bolts 1 102 00 07 8 Short bolts 3 102 00 14 9 Seal front co...

Page 42: ...nless steel 1 113 00 22 14 Rotor washer 1 113 00 23 15 Nut 1 102 00 25 16 Box nut 3 102 00 26 17 Pump hose NR 1 1037175 Pump hose NBR 1 1037176 Pump hose EPDM 1 1037178 Pump hose NR A 1 1037179 Pump h...

Page 43: ...Rollers 10 2 5 6 3 8 013 0 039 8 92 Rollers 13 3 3 6 3 8 016 0 092 8 200 Rollers 16 4 0 13 3 4 019 0 12 2 600 Rollers 19 4 8 13 1 022 0 24 8 375 Rollers 22 5 5 22 1 8 1 Dimensions DFBa 010 013 L J I K...

Page 44: ...016 019 F J I K H L G E A B C D P_DX_0026_SW Fig 13 Dimensions DFBa 016 019 A 119 mm B C D 190 mm E 30 mm F 160 mm G 30 mm H 75 mm I 60 mm J 170 mm K 265 mm L 3 4 BSP Dependent on selected drive Tech...

Page 45: ...DFBa 022 L J I H K A B C F G E D P_DX_0027_SW Fig 14 Dimensions DFBa 022 A 110 mm B C D 245 mm E 25 mm F 175 mm G 25 mm H 95 mm I 85 mm J 210 mm K 355 mm L 1 BSP Dependent on selected drive Technical...

Page 46: ...9 DFBa technical appendices 9 1 Declaration of Conformity Fig 15 EC Declaration of Conformity DFBa technical appendices 46...

Page 47: ...D Displacement pump 19 Disposal 34 E Emergency stop switch 16 F Functional principle 20 L Live parts 16 R Rollers 24 S Safety data sheet 17 Safety information 16 Safety Information 4 Spacer plates 24...

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