Promax BT-800K Operation Manual Download Page 23

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4.5 MAINTENANCE INTERVALS AND CHECK ITEMS

Maintenance Intervals/
Check items

Daily

Bimonthly

Quarterly

Yearly

Biyearly

3 ~ 5 years

Note

Keep the vacuum lid
open after finished
working and let
vacuum pump running
about 15 minutes.

Check the oil level

Check the sound of
motor

Oil come out from
exhaust cover or not

Bottom sealing bar
working normally or
not

Clean the exhaust filter

Change vacuum oil

Replace exhaust filter

Replace Teflon tape

As request

Replace sealing
Silicone rubber

As request

Replace lid gasket
rubber

As request

Replace pressure bag

As request

Replace vanes

Above-mentioned maintenance intervals are scheduled basically for 8 working hours per day.

Recommended oil :

A. Grav. API 30.5

Pour Pt.

-15

℃

Flash Pt.

225

℃

Viscosity 32.05

CST@40

℃

Color Light

Yellow

V.I. 100

Summary of Contents for BT-800K

Page 1: ...BT 800K Belt Type Vacuum Packaging Machine Operation Manual Version 6 9 1 1915 E Acacia Street Ontario CA91761 U S A TEL 1 909 923 3888 FAX 1 909 923 3588 http www promarksvac com S N QC SIGNATURE...

Page 2: ...19 4 4 1 VENT VALVE GREASING PROCEDURE 19 4 4 2 VACUUM VALVE GREASING PROCEDURE 19 20 4 5 MAINTENANCE INTERVAL CHART 21 5 TROUBLESHOOTING 22 5 1 OPTIONAL DEVICE 22 5 2 25 PIN D TYPE TERMINAL WIRING C...

Page 3: ...ely and understand it fully 2 All adjustments and repairs must be carried out only by qualified technicians or maintenance personnel 3 No service work should be attempted until the machine s power has...

Page 4: ...of electric shock hazard Explosion Hazard DANGER When utilizing the gas flush feature optional do not use any gas mixture with greater than 22 oxygen content Blade Hazard WARNING If your machine is e...

Page 5: ...the shelf life of your product you must consult a qualified food technician or specialist to review your application and develop a suitable gas mixture for your package Further you must perform qualit...

Page 6: ...even the smallest of their TC units should not be attempted by one person The larger TC units should be lifted with the aid of a fork lift or other approved lifting aid Prior to lifting with a forklif...

Page 7: ...to the installation checklist described as below z Temperature around 5 40 z Working elevation between 0 1000 meters z Relative humidity 30 95 RH z During operating heat is generated by the vacuum pu...

Page 8: ...w is reached Figure 1 2 6 POWER CONNECTION When preparing to install the machine s main power connection please refer to the electrical information on the serial number plate located on the machine s...

Page 9: ...6 SKIP NEXT ONE 7 DISPLAY PERCENTAGE VACUUM DEGREE 8 VAC TIME INTERMITTENT TIME 9 PURF MAIN MENU 2 1 EXIT RETURN MAIN MENU 2 CHECK INPUT CONDITION 3 CHECK OUTPUT CONDITION 4 VACUUM STATE 5 MANUAL OPER...

Page 10: ...PERATING NEED TO CHANGE MENU 2 MANUAL ON 1 LID CLOSE ON OFF 2 VACUUM ON OFF 3 GAS ON OFF 4 SEAL ON OFF 5 HEAT ON OFF 6 VACUUM RELEASE ON OFF 7 STRETCE ON OFF PASSWORD CHANGE MENU 1 MAIN MENU INPUT COR...

Page 11: ...T PASSWORD THEN TO HERE TIME OPERATING MENU SETTING SETTING MENU VAC99 SET OIL CHG SET PRE INSTALL 800 HOURS OIL CHG RESET PRESS OVER 3 SECONDS RETURN ALARM OIL CHANGE RESET TIME Purf DELAY Purf TIME...

Page 12: ...10 INPUT MENU CHECK X00 X07 CHECK X10 X17 OUTPUT MENU CHECK Y00 Y07 CHECK Y10 Y17 ULVUSUAL MENU PRESS DEL TO CLEAR UNUSUAL MESSAGE...

Page 13: ...11 VACUUM DEGREE PERCENTAGE OIL CHANGE TIME READING FINAL INPUT MENU 1 1 ACTION ON 2 NO ACTION OFF INPUT MENU 2 1 ACTION ON 2 NO ACTION OFF...

Page 14: ...12 OUTPUT 1 1 ACTION ON 2 NO ACTION OFF OUTPUT MENU 2 1 ACTION ON 2 NO ACTION OFF INPUT OUTPUT CONTROL MENU 1 1 MACHINE OPERATING CAN TO CONTROL CONDITION 2 ACTION LIGHT ON...

Page 15: ...Purf 7 VACUUM 8 VACUUM 99 TIME 9 VACUUM PULSE ON 10 VACUUM PULSE OFF 11 PRESS DESCRIPTION TO SET ITEN NAME ITEN SETTING MENU 1 CHANGE ITEM PRESS CLEAR NEW ITEN ENTER LIGHT ON 2 ITEN TIME SET 8 SETS I...

Page 16: ...14 ITEM 4 SETTING MENU AS SAME AS MENU 1 ITEM 3 SETTING MENU AS SAME AS MENU 1 ITEM 2 SETTING MENU AS SAME AS MENU 1...

Page 17: ...15 ITEM 5 SETTING MENU AS SAME AS MENU 1 ITEM 6 SETTING MENU AS SAME AS MENU 1 ITEM 7 SETTING MENU AS SAME AS MENU 1...

Page 18: ...16 ITEM SETTING KEY MANU 1 PRESS DISPLAY WINDOW 1234567 2 ENTER ITEM NAME 3 PRESS ENTER TO COMPLETE 4 PRESS EXIT TO QUIT ITEM 8 SETTING MENU AS SAME AS MENU 1...

Page 19: ...um on the sight gauge Refer to Fig 1 on page 6 2 Replace the oil after 500 hours of operating time C Vacuum Chamber Lid Gasket 1 Check for general wear 2 Check for damage 3 Replace as needed D Pressur...

Page 20: ...this area of the machine 3 Wipe down the stainless steel housing using an approved stainless steel cleaner 4 On machines with clear chamber lids or viewing windows clean them using a mild glass clean...

Page 21: ...screws holding the seal element and remove it 2 Install the new seal element Refer to Figures B C on the next page a Place the new element across the surface of the seal bar leave an excess of about...

Page 22: ...20...

Page 23: ...haust cover or not X Bottom sealing bar working normally or not X Clean the exhaust filter X Change vacuum oil X Replace exhaust filter X Replace Teflon tape X As request Replace sealing Silicone rubb...

Page 24: ...if necessary Stop machine immediately Then alter the power connection and reconnect to correct ones Replace Insufficient vacuum in bag Note Mostly insufficient vacuum in bag is due to leakage of bag b...

Page 25: ...N D Type Terminal Wiring Connection Instructions P IN NO FUNCTION PIN NO FUNCTION 1 AC24V Input For Internal 13 External DC24V Rectificated 2 AC24V Input For Internal 14 External DC24V Rectificated 3...

Page 26: ...24 5 3 PNEUMATIC DIAGRAM...

Page 27: ...1 L3 QM1 H1 R2 T2 R3 R3 FILTER PLC KM2 OL U2 W3 Motor M2 V2 A1 A2 L N BRAKE M3 25A R R T T U3 W3 Motor M3 V3 INVERTER H2 41 40 BELT MOTOR OUT Packing MOTOR T1 BT 800K TB 220V 120VA 1000VA HMI GP37W2 F...

Page 28: ...RS2 X05 RS3 X06 TL3 6 X07 TL1 X10 BELTM OTORLIM IT TL2 X11 VACUUMAIROUTLET PS1 X12 BELTM OTOROVERLOAD Th1 X13 VACUUMM OTOROVERLOAD Th2 X14 OUTFEEDM OTORCONTROLRELAY Th3 X15 X16 X17 X20 X21 X22 X23 X24...

Page 29: ...6 FABRICATION 27 6 1 BODY 6 5 SEALING BAR TOP 6 3 SEALING BAR BOTTOM 6 7 ELECTRICAL BOX 6 2 WORKING BED BOTTOM 6 4 CHAMBER LID 6 6 DRIVING BELT CONVEYOR...

Page 30: ...6 1 BODY 28 Body Diagram B80K100000...

Page 31: ...6 1 BODY 29 Body Diagram B80K100000...

Page 32: ...6 1 BODY 30 B80K100000...

Page 33: ...B80K114000 Gear 1 15 B80K115000 Gear 1 16 B80K117000 Lift fixed plate 1 17 B80K118000 Lift fixed plate 1 18 B80K119000 Chain 2 19 B80K120000 Roller shaft 6 20 B80K121000 Roller 6 21 B80K122000 Fixed p...

Page 34: ...19 Fitting JSC10 3 2 50 2713024 Chain 1 51 2909951 Clamp KF 50 1 52 2909950 Gasket KF 50 1 53 B80K902000 Pipe 1 54 2807126 Switch 1 55 2701174 Socket set screw M8x30 8 56 2705189 Flat washer M10 4 57...

Page 35: ...04 2 85 29092023 Fitting P77 2 86 2909133 Fitting B 30 2 87 290932562 Nipple 1 2 x70 1 88 2909114 Fitting P13 3 8 x3 8 1 89 2932004 Mechanical valve VHS30 02 1 90 2920231 Valve check 1 2 1 91 2701501...

Page 36: ...e 1 108 2909328 Fitting JPL 602 2 109 29100050 Air regulator AR20 02H 2 110 2916001 Silencer 1 8 2 111 2909002 Fitting 1 4 x1 4 1 112 29093431 Fitting 1 4 x5 16 1 113 2909333 Fitting JPC 802 7 114 290...

Page 37: ...6 2 WORKING BED BOTTOM 35 Working bed Bottom Diagram B80K200000...

Page 38: ...BT80234000 Belt adjust arm 1 15 BT80240002 Belt 4320Lx620Wx1 2t 1 16 2921201 Cylinder plate 1 17 2920182 Cylinder CDG1UA50 150 1 18 2908017 Fitting JSC 8 02 2 19 27453118 Rod eye PHS18 1 20 27453112...

Page 39: ...51 Flat washer M6 14 42 2707204 Nut M6 4 43 2705189 Flat washer M10 4 44 B80K1350000 Roller fixed mount 1 45 B80K1340000 Roller fixed mount 1 46 B80K1360000 Roller assembly 1 47 2701153 Socket set scr...

Page 40: ...6 3 1 CUSHION BAR FB 38 Cushion Bar Diagram B80K2FB000...

Page 41: ...D80K226000 Cushion bar end insert L 2 14 D80K225000 Cushion bar end insert R 2 15 3114463 Sealing silicon 2 16 2920202 Cylinder CJ2D16 75 2 17 2908021 Fitting JSC6 M5 4 18 2707208 Nut M5 2 19 2704615...

Page 42: ...6 3 2 CUSHION BAR FBPK 40 Sealing Bar Bottom Diagram B80K2PK000...

Page 43: ...4462 Sealing silicon 2 16 2920202 Cylinder CJ2D16 75 2 17 2908021 Fitting JSC6 M5 4 18 2707208 Nut M5 2 19 2704615 Flat washer M5 2 20 2702265 Flat hd screw M4x8 8 21 2702261 Flat hd screw M4x12 8 22...

Page 44: ...B80K2PK001 NO PART NO DESCRIPTION QTY NOTES 36 2704601 Set screw M6x6 6 A BT80251A01 Cushion bar assembly PK 2 42...

Page 45: ...6 3 3 CUSHION BAR FBTBPK 43 Sealing Bar Diagram B80K2TK000...

Page 46: ...ilicon 2 15 B80K247000 plate 2 16 2920202 Cylinder CJ2D16 75 2 17 2908021 Fitting JSC6 M5 4 18 2707208 Nut M5 2 19 2704615 Flat washer M5 2 20 2702265 Flat hd screw M4x8 12 21 2702261 Flat hd screw M4...

Page 47: ...4277000 Spring 4 40 BT80255001 Support shaft 10 41 27030072 Round hd screw M4x35 12 42 B80K247000 Lid plate 2 43 DC12284000 Sealing wire plate 4 44 2704603 Set M6x10 10 45 D88K288000 Joint plate fitti...

Page 48: ...6 4 CHAMBER LID DIAGRAM 46 Chamber Lid Top Diagram B80K400000...

Page 49: ...t 2 7 2861045 Straight connector PGA 16 1 8 2861060 Straight connector MGB 12L 05 G 2 9 2909043 Fitting A016 1 4 x3 8 2 10 27001251 Hex hd screw M12x50 6 11 2705305 Split lock washer M12 6 12 2705137...

Page 50: ...6 5 1 SEALING BAR TOP FB 48 B80K312A00 Sealing Bar Top Diagram...

Page 51: ...bushing 4 14 B80K321000 Spring 4 15 B80K322000 Spring 4 16 B80K323000 Sealing element plate 4 17 B80K324000 Flat plate 2 18 B80K325000 Bushing 2 19 2705303 Split lock washer M5 4 20 2700414 Hex hd sc...

Page 52: ...0K312P01 NO PART NO DESCRIPTION QTY NOTES 36 2704601 Socket set screw M6x6 4 37 B80K318000 Sealing element 2 38 2705105 Flat washer M5 1 39 2702254 Flat hd screw M6x20 10 40 B80K326000 Teflon type 2 5...

Page 53: ...6 5 2 SEALING BAR TOP PK 51 BT80350A01 Sealing Bar Top Diagram...

Page 54: ...Lid gasket 2 16 BT80357000 Teflon tape clamp 2 17 BT80358000 Knife mold stand 2 18 DC12284000 Sealing wire plate 4 19 DC12286000 Isolated plate heating 4 20 DC12287000 Fitting heating 4 21 D80K308000...

Page 55: ...washer M5 4 38 2705105 Flat washer M4 4 39 2700423 Hex head screw M6x45 8 40 2700407 Hex head screw M8x80 4 41 2705301 Washer M8 4 42 2705304 Washer M10 4 43 D88K289000 Isolated plate 4 44 VA04277000...

Page 56: ...6 5 BELT CONVEYOR 54 Belt Conveyor B80K600000...

Page 57: ...0614001 Guiding plate 1 15 2700441 Hex hd screw M8x35 1 16 2705301 Split lock washer M8 7 17 2705152 Flat washer M8 3 18 2728312 Dried bearing BM1206F20 2 19 2702252 Flat hd screw M6x12 4 20 2700403 H...

Page 58: ...B80K600P01 NO PART NO DESCRIPTION QTY NOTES 36 2707204 Nut M6 4 37 27004011 Hex hd screw M6x20 4 38 BT80316000 Cover plate 1 39 2703304 Round head screw M4x6 4 40 BT80615000 Cover plate 1 56...

Page 59: ...6 7 WATER COLLING 57 B80K700000 Water Cooling Pump mount Diagram...

Page 60: ...0 2910609 Oil gun 1 11 29202351 Oil gauge 1 12 27072032 Nut M8 16 13 2705301 Split lock washer M8 16 14 2705151 Flat washer M6 8 15 B80K903000 Pump fixed mount 1 16 271211812 Casters 4 17 2705152 Flat...

Page 61: ...6 8 OPERATOR BOX 59 1 B80K800000 6 5 3 4 7 9 10 8...

Page 62: ...811000 Operator box 1 2 B80K812000 Control panel lap 1 3 B80K813001 Fixed bushing 1 4 B80K814001 Nut 1 5 2883343 Handle 2 6 2827042 Carton sealer 1 7 2704604 Cap M5x10 3 8 2870489 AC24V Light 1 9 2870...

Page 63: ...Contactor MOELLER DILMP20 AC24V 1 OL 2811511 Overload Relay TE RHN 10K 0 67 1A 1 Option 2811518 LR3D216 12 18A 2811531 TE RHU 10K 2 3 3 2A 2810639 TE LR3D22 16 24A R1 2830132 Relay RU4S C A24 5 28311...

Page 64: ...er TBSW 1I 120VA OF 380 415 0 24 OF 24 1 Option T2 28960041 Transformer TBSW 1I 350VA 0F 400 440 0 220 UL 1 T3 28960073 Transformer TBSW 1I 1000VA 0F 400 440 0 40 50 60 UL 2 POWER 2896530 3 POWER SUPP...

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