Projecta PC1600 Instructions Manual Download Page 15

15

FREQUENTLY ASKED QUESTIONS

Q. How do I know if the battery is charged?

A. The charger’s FULL LED will illuminate (solid). Alternatively use a Battery Hydrometer 

(Projecta Part No. BH100). A reading of 1.250 or more in each cell indicates a fully 
charged battery.

Q. I have connected the charger properly but the BULK LED does not come on.

A.  In some cases batteries can be flattened to the point where they have very little or no 

voltage. This can occur if a small amount of power is used for a long time, for example  
a map reading light is left on for a week or more. Projecta 6 Stage chargers are designed 
to charge from as little as little as 3.0 Volts.

  If the voltage is lower than the voltages stated above use a pair of booster cables 

to connect between two batteries to provide more than 3.0 Volts to the battery being 
charged. The charger can then start to charge the battery and the booster cables can  
be removed.

Q. Can I use the charger as a power supply?

A. Projecta 6 Stage chargers are designed to only supply power to the battery clips when 

they are connected correctly to a battery. This is to prevent sparks during connection to 
the battery or if connected incorrectly by mistake. This safety feature prevents the charger 
from being used as a ‘Power Supply’

Q. How can I tell what stage the battery charger is in?

A. Coloured LEDs indicate the various stages of charging. Refer to “LED Charge Indicators” 

section of this booklet on page 6.

Q. Why does CALCIUM mode take so long to charge?

A. To fully charge a Calcium battery, the battery requires an extra charging stage called 

‘Equalisation’. This consists of a constant current being fed into the battery until 16 Volts 
is reached. This rejuvenates the battery cells. This charging stage can take up to 12 hours.

Q. Why do I need a special Calcium mode?

A. Because of the different chemistry used to make a Calcium battery, a different charging 

algorithm (or technique) is required. Calcium batteries are also affected when deeply 
discharged or used heavily. They need to be recharged by a Calcium charger to fully 
recharge the battery and to maximize the battery’s life and performance.

Q. What is a Calcium battery?

A. Calcium batteries are lead acid batteries that have had calcium added to the lead plates, 

either to one plate (called Calcium Hybrid) or to both plates (called Calcium–Calcium).

  The added calcium provides a number of benefits:

i.   Lower internal resistance which provides a small increase in CCA performance.
ii.  The ability to withstand higher engine bay temperatures.
iii. Low self discharge rate, which increases the shelf life, typically 4 times longer  

than a Lead–Lead battery.

Summary of Contents for PC1600

Page 1: ...PRO CHARGE 6 STAGE SWITCHMODE BATTERY CHARGER P No s PC400 PC800 PC1600 PC2100...

Page 2: ...s is to be in accordance with National wiring rules Do not attempt to charge non rechargeable batteries Never charge a frozen battery If the AC cord is damaged do not attempt to use It must be replace...

Page 3: ...ll proceed to Soft Start SOFT START This is a preliminary charge process that gently introduces power to the battery protecting the battery and increasing battery life BULK CONSTANT CURRENT The Bulk s...

Page 4: ...easing battery life and performance ADJUSTABLE CHARGE RATE The charger s output can be adjusted to suit the size of the battery for optimum charging SWITCHMODE TECHNOLOGY Using the latest technology i...

Page 5: ...supplied screws as illustrated1 The charger should then be mounted to a suitable horizontal or vertical panel2 with at least 10cm clearance around the charger to provide adequate ventilation for the...

Page 6: ...oat Bulk Flashing Solid On Solid On Solid On Blue Full Flashing Flashing Solid On Green Rejuvenation Flashing Flashing Amber Fault Red Fault See Faults Errors page 12 LED Signals PC1600 PC2100 LED LED...

Page 7: ...rrect level and refit the vent caps STEP 2 CONNECT TO BATTERY There are three options for connecting to a battery Step 2A Connecting to a battery that is out of the vehicle Step 2B Connecting to a bat...

Page 8: ...BATTERY IN VEHICLE Determine if the vehicle is Positively or Negatively earthed Negatively earthed vehicles have a cable usually black from the Negative battery terminal to the vehicle s chassis Nega...

Page 9: ...he BLACK Negative wire 3 Connect an inline fuse to the RED Positive wire 4 Connect a ring terminal to the other end of the inline fuse 5 Connect the RED lead with inline fuse and ring terminal to the...

Page 10: ...60 160 360 1000 500 1300 7 24 12 Amp 80 240 480 1440 660 2000 7 24 16 Amp 110 320 660 1900 930 2700 7 24 21 Amp 150 420 900 2500 1200 3500 7 24 STEP 5 SET BATTERY TYPE The battery type should be set...

Page 11: ...te by breaking down sulphation and revitalising the battery cells A rejuvenation charge should be performed periodically to optimise the battery s health and performance STEP 1 Follow STEPS 1 to 6 of...

Page 12: ...e faulty and may need to be replaced Bulk charging has timed out and stopped after 24 hours Battery may be faulty Move charger to a cooler location OR Check fan is working properly Over temperature Ch...

Page 13: ...CIUM until current drops to the following set points 1 Amp setting 0 15A 2 Amp setting 0 3A 2 Amp setting 0 3A 2 Amp setting 0 3A 2 Amp setting 0 3A 4 Amp setting 0 6A 4 Amp setting 0 6A 6 Amp setting...

Page 14: ...e PRODUCT OVERVIEW PC800 PC1600 PC2100 PC400 Adjustable Output High Performance Cooling Vents Normal Calcium Charge Modes Polarity Protected Moulded Spark Free Clips 104 118 137 66 66 86 167 216 229 S...

Page 15: ...ts the charger from being used as a Power Supply Q How can I tell what stage the battery charger is in A Coloured LEDs indicate the various stages of charging Refer to LED Charge Indicators section of...

Page 16: ...noxfield Victoria 3180 Telephone 03 9730 6000 Facsimile 03 9730 6050 National Toll Free 1800 113 443 NEW ZEALAND Narva New Zealand Ltd 22 24 Olive Road PO Box 12556 Penrose Auckland New Zealand Teleph...

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