Projecta INTELLI-CHARGE IC25 Manual Download Page 13

13

STEP 2C – PERMANENT HARD WIRING

It is possible to hardwire the DC charging leads to the battery for permanent installations.
The DC leads are pre-wired with cable lugs to make this process easier.
It is recommended to fit a circuit breaker or inline fuse with the following ratings. (See below)
IC25, IC25W, IC25RV = 30 Amp
IC35 = 50 Amp
IC50 = 100 Amp
IC8-24 = 12 Amp
Connection:
1.  Unscrew and remove the battery clips from the DC leads using a 4mm allen key.

 Note

: These battery chargers include sensor wires that run parallel to both the 

positive and the negative DC leads. This allows for accurate voltage measurements 
to be taken directly from the battery. It is strongly recommended not to cut the DC 
leads during installation. However if the DC leads are cut, ensure that the sensor 
wires are included in both positive and negative connections.

2.  Connect a circuit breaker or inline fuse to the RED Positive (+) lead (include sensor 

wire if DC lead has been cut).

3.  Connect a short cable to the other end of the circuit breaker or inline fuse & connect 

to the Positive (+) battery post.

4.  Connect the cable lug fitted to the BLACK lead to the Negative (-) battery post 

(include sensor wire if DC lead has been cut).

5.  Fit the correctly rated fuse (inline fuse applications only).

If the charger is used in a Permanent/Hard Wired application and the vehicle will not be 
used for some time, it is best to leave the charger connected to mains power (turned ‘On’) 
so that it can maintain the battery fully charged.
Ensure any modification to the 240V mains lead is carried out by a qualified person  
and that connection to supply mains is in accordance with National wiring rules.

Inline fuse

Ring terminal

Summary of Contents for INTELLI-CHARGE IC25

Page 1: ...INTELLI CHARGE 7 STAGE SWITCHMODE BATTERY CHARGER P No s IC25 IC25W IC25RV IC35 IC50 IC8 24...

Page 2: ...a qualified person Corrosive substances may escape from the battery during charging and damage delicate surfaces Store and charge in a suitable area Ensure all vehicle accessories including lights he...

Page 3: ...ntains the battery at 100 charge VOLTAGE CURRENT AMPS DESULPHATION The Desulphation stage is designed to break down sulphation occurring in batteries that have been left flat for extended periods of t...

Page 4: ...smallest 1 Amp unit up to the largest 50 Amp offering world class electronics guarantee the battery receives the ultimate charge to ensure maximum life and performance over the life of the battery Th...

Page 5: ...VOLTS This charge mode is designed for GEL batteries and has a maximum charge voltage of 14 1V Note that some GEL batteries require a higher charge voltage such as 14 4V The AGM mode can be used if t...

Page 6: ...he temperature sensor monitors the battery temperature and adjusts compensates the charger s output to prevent overcharging This is ideal for batteries used in warmer climates or environments SWITCHMO...

Page 7: ...s into the mounting surface as per the below illustration Drill a 15mm cable exit hole into the mounting surface ensure cable exit hole is positioned directly in the middle of the mounting plate Posit...

Page 8: ...K CHARGE POWER ON POWER ON FULLY CHARGED RECON CHARGE BAT TYPE VOLT AMP ABSORB POWER ON BULK CHARGE FULLY CHARGED RECON CHARGE BAT TYPE VOLT AMP ABSORB POWER ON C VOLT AMP POWER ON BULK CHARGE FULLY C...

Page 9: ...settings to best suit your battery The function of each button is explained below 1 VOLT AMP Change LCD screen display from battery voltage to input current 2 CHARGE RATE Set the charge rate to suit...

Page 10: ...charging LED LED SIGNAL STAGES OF CHARGING Desulphation Soft Start Bulk Absorption Analysis Recondition Float Equalisation Bulk Charge Fast Flash Slow Flash Solid On Slow Flash Blue Absorption Solid O...

Page 11: ...onnecting to battery Step 2A Connecting to a battery that is out of the vehicle Step 2B Connecting to a battery fitted to a vehicle Step 2C Permanent hard wiring connection to a battery STEP 2A BATTER...

Page 12: ...CHARGE RATE BATTERY TYPE RECONDITION VOLT AM P POWERON ABSORPTION BULK CHARGE FULLY CHARGED IC35 12V35A7 STAGE I N T E L L I C H A R G E 1 2 V 3 5 A B A T T E R Y C H A R G E R Connection in vehicle n...

Page 13: ...DC leads are cut ensure that the sensor wires are included in both positive and negative connections 2 Connect a circuit breaker or inline fuse to the RED Positive lead include sensor wire if DC lead...

Page 14: ...r Cable length 4 5 metres Warning Ensure the cable is secured safely away from moving parts Installing Temperature Sensor To install the temperature sensor insert the plug into the temperature sensor...

Page 15: ...0 1400 4200 7 24 50 250 2 10 35 Amp 240 700 1440 4200 2000 5800 7 24 70 350 2 10 50 Amp 350 1000 2100 6000 2900 8300 7 24 100 500 2 10 ADJUSTABLE CHARGE RATES 24 VOLT BATTERIES IC8 24 CHARGE RATE BATT...

Page 16: ...green FULLY CHARGED LED will illuminate This is known as the float stage and the charger can be left connected to the battery without over charging If the red POWER LED is flashing or the LCD screen d...

Page 17: ...tion the LCD screen will display rapid horizontal lines Upon completion of the recondition the charger will proceed to carry out a normal charge on the battery STEP 3 Follow STEPS 7 to 9 of the Chargi...

Page 18: ...OTP Fast Flashing The charger has overheated and has switched off Ensure adequate ventilation around the charger OLC Fast Flashing Sensor wires are not connected to the positive negative connections...

Page 19: ...75A up to 16V 2 0 5 25A up to 16V 2 0 7 5A up to 16V 2 0A up to 32V then hold for 1 hour then hold for 1 hour then hold for 1 hour then hold for 1 hour or 12 hour timeout or 12 hour timeout or 12 hour...

Page 20: ...RECONDITION OFF 12V 25A 7 Stage POWER ON BULK CHARGE ABSORPTION FULLY CHARGED TEMPERATURE SENSOR REMOTE ON VOLTS AMPS CHARGE RATE BATTERY TYPE RECONDITION OFF 12V 35A 7 Stage POWER ON BULK CHARGE ABSO...

Page 21: ...rt to charge the battery and the booster cables can be removed Q Can I use the charger as a power supply A Power Supply mode is designed to operate as a float charge to maintain a battery when running...

Page 22: ...alled Equalisation This consists of a constant current being fed into the battery until 16 Volts 12V or 32 Volts 24V is reached This rejuvenates the battery cells This charging stage can take up to 12...

Page 23: ...23 NOTES...

Page 24: ...of purchase together with an explanation in writing as to the nature of the claim In the event that the claim is determined to be for a minor failure of the product then BWI reserves the right to rep...

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